6 supplementary measures (M410-M420) were silently overwritten by
metalworking duplicates in measureByID lookups, so robot-cell electrical
patterns resolved to chip-extraction/cleaning fallbacks instead of
equipotential bonding, creepage, EMC, or hose-burst protection. Rename
supplementary IDs to M475-M480 and rewire 13 affected pattern references
in robot_cell + robot_cell_ext.
HP1640 (direct contact with live parts, GT 2.2): priority 98->99, drop
RequiredEnergyTags gate so it fires in robot cells without an electrical
tag, expand mitigations to 5 concrete TRBS 2131 / IEC 60204-1 / EN 61140
measures (basic protection, double insulation, earthing, insulation
monitoring, equipotential bonding) — was previously losing to HP1688
even though HP1688 describes a different scenario.
HP1688 (touch voltage from potential differences): priority 98->96 so it
no longer outranks HP1640 for the direct-contact case; mitigations
expanded from M410-only to 4 concrete electrical measures.
Add regression tests pinning HP1640 contact-protection resolution and
M475 = Potentialausgleich. Existing TestGetProtectiveMeasureLibrary_-
UniqueIDs now actually enforces uniqueness (previously masked by
last-wins map override).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
Robot cell patterns now fire BEFORE generic patterns (Priority 96-99
vs generic 85-95). This ensures pattern-specific SuggestedMeasureIDs
(M420 for KSS, M410 for Potentialausgleich) reach the hazard.
Removed debug fmt.Println statements.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Every ScenarioDE now describes how a PERSON is affected, not just
what happens to the machine. Every HarmDE describes the INJURY,
not just the technical effect.
Examples:
- "Peitscheneffekt des Schlauchs" → "Person wird von abspringendem
Schlauch getroffen. KSS-Spritzer verletzen Haut und Augen."
- "Kurzschluss, Brand" → "Person wird durch Brand oder toxische
Rauchgase verletzt. Verbrennungen, Rauchvergiftung."
Rule: Risikobeurteilung bewertet Gefahr fuer PERSONEN.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
HP1606: Quetschen/Scheren durch Greifer im Einrichtbetrieb (GT 1.14)
HP1634: KSS-Pumpe spritzt bei geoeffneter Schutztuer (GT 1.38)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
HP1605: Stoss durch Werkzeug/Greifer im Einrichtbetrieb (GT 1.14)
HP1633: KSS-Versorgungsschlauch platzt oder reisst ab (GT 1.35)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Removed HP1601 (duplicate of HP1600 with narrower scope)
- HP1600 now covers ALL lifecycle phases, not just teach mode
- All pattern texts neutral: no lifecycle phase references in
NameDE, ScenarioDE, TriggerDE — phases only in ApplicableLifecycles
- Formulierungsregel documented in file header
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- ApplicableLifecycles field in HazardPattern: patterns now declare which
lifecycle phases the hazard applies to (Output, not just filter)
- Init handler writes first applicable lifecycle into Hazard.LifecyclePhase
- Robot cell patterns HP1600-1601 broadened: "Betrieb, Einrichten, Reinigung,
Wartung, Fehlersuche" instead of only "Teach-Betrieb"
- All robot cell patterns get ApplicableLifecycles for proper phase display
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Benjamin Admin