24 Commits

Author	SHA1	Message	Date
Benjamin Admin	2b5376ed54	fix(iace): pattern-specific measures take priority over category fallback ... Each hazard now gets measures from its SOURCE PATTERN first (SuggestedMeasureIDs), then category fallback for remaining slots. Previously all mechanical hazards got the same generic top-5 measures (Gefahrstelle eliminieren, Sicherheitsabstaende, Scharfe Kanten...). Now a KSS-Schlauch hazard gets M420 (Druckfeste Auslegung) first. SuggestedMeasureIDs added to PatternMatch struct and passed through from pattern definition to hazard creation to measure assignment. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-15 14:17:32 +02:00
Benjamin Admin	4b9317b4fd	feat(iace): lifecycle phases in patterns + broader robot cell scenarios ... - ApplicableLifecycles field in HazardPattern: patterns now declare which lifecycle phases the hazard applies to (Output, not just filter) - Init handler writes first applicable lifecycle into Hazard.LifecyclePhase - Robot cell patterns HP1600-1601 broadened: "Betrieb, Einrichten, Reinigung, Wartung, Fehlersuche" instead of only "Teach-Betrieb" - All robot cell patterns get ApplicableLifecycles for proper phase display Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-14 22:38:02 +02:00
Benjamin Admin	eac42d4154	feat(iace): robot cell hazard patterns HP1600-HP1649 + engine split ... 20 new patterns for robot cells (ISO 10218-2): arm crushing, teach mode, fence reach-through, gripper crush, workpiece drop/ejection, conveyor hazards, pneumatic pressure, KSS contact/aerosol, electrical contact. Split pattern_registry.go from pattern_engine.go (507->474 lines). Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-13 16:27:02 +02:00
Benjamin Admin	f5664612ad	feat(iace): Einsatzbereich / Branche — filtert branchenspezifische Patterns ... Neues Feld "Einsatzbereich" auf Interview-Seite (Sektion 7) mit 15 Branchen. Pattern Engine bekommt MachineTypes aus MatchInput → branchenfremde Patterns (Medizin, Aufzug, Bau etc.) feuern nur wenn die Branche ausgewählt ist. Refactoring: iace_handler_init.go aufgeteilt in init + init_helpers (LOC-Limit). Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-12 09:09:28 +02:00
Benjamin Admin	bcf78c120a	feat(iace): Erweiterungen 2-4 — FMEA Worksheet, Delta Modal, Textil+Agri ... Erweiterung 2: FMEA-Worksheet Tab (/fmea) - Tabelle: Komponente | Typ | Fehlerart | Auswirkung | S | O | D | RPZ | Bewertung - RPZ-Farbcodierung: >200 Kritisch, >100 Handlungsbedarf, >50 Beobachten - Stats: Gesamt, Kritisch, Handlungsbedarf, Akzeptabel Erweiterung 3: DeltaPreviewModal (wiederverwendbar) - Modal zeigt +/- Patterns, Hazards, Massnahmen bei Aenderungen - Nutzt POST /delta-analysis Endpoint - Summary Grid + detaillierte Listen Erweiterung 4: Textilmaschinen (EN ISO 11111) + Landmaschinen (ISO 4254) - 21 neue Patterns: HP1550-HP1559 (Textil), HP1565-HP1575 (Agri) - 23 neue Massnahmen: M452-M460 (Textil), M461-M474 (Agri) - Walzenspalt, Zapfwelle, ROPS, autonomer Traktor, Siloexplosion etc. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-12 07:08:56 +02:00
Benjamin Admin	9c0d471277	feat(iace): Sprint 4D — Failure Mode Layer (FMEA-Faehigkeit) ... 150 Failure Modes in 11 ComponentTypes: - Sensor (20): Signalverlust, Drift, Falschmeldung, Encoder-spezifisch - Controller (20): Watchdog, Speicher, Bus, Safety-SPS CCF, Antrieb - Actuator (15): Blockiert, Ueberlast, Haltekraftverlust, Schuetz verschweisst - Mechanical (20): Ermuedungsbruch, Lagerschaden, Kettenriss, Werkzeugbruch - Electrical (15): Isolation, Kurzschluss, Erdschluss, Lichtbogen - Software (15): Exception, Race Condition, Buffer Overflow, Timing - Hydraulic/Pneumatic (15): Schlauchplatzer, Ventil blockiert, Kavitation - Safety Device (15): Failure-to-trip, CCF, Bremsenverschleiss, PL-Degradation - Network (10): Paketverlust, Latenz, Man-in-the-Middle - AI/ML (5): Model Drift, Adversarial Input, Bias Architektur: - FailureModeEntry Struct mit FMEA-Scores (Severity/Occurrence/Detection 1-10) - RPZ = S x O x D (max 1000, Schwelle >= 100 = Massnahme erforderlich) - RequiredFailureModes auf HazardPattern fuer FM-gesteuertes Pattern-Matching - MatchInput.FailureModes + MatchReason "failure_mode" (Explainability) - GET /failure-modes?component_type= API-Endpoint 10 Tests: Count, UniqueIDs, ValidTypes, NonEmpty, Distribution, RPZ (3x), NilFires, RPZDistribution Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-10 22:24:02 +02:00
Benjamin Admin	d339d1edc7	feat(iace): Sprint 4B — ISO 12100 Hazard/Situation/Harm Trennung ... ISO 12100 trennt: Hazard (Quelle) → Hazardous Situation (Person exponiert) → Harm (Verletzung). Bisher war alles in einem Hazard-Record vermischt. Implementierung als abgeleitetes Feld (keine DB-Migration noetig): - HazardType Feld auf Hazard Entity ("hazard"|"hazardous_situation"|"harm") - DeriveHazardType() berechnet Typ aus Scenario/PossibleHarm/Category - Explizites Override moeglich (HazardType direkt setzen) - GeneratedHazardType auf HazardPattern fuer Pattern-gesteuerte Zuweisung - Store: GetHazard/ListHazards setzen HazardType automatisch - Init-Handler: Fuellt jetzt TriggerEvent, PossibleHarm, AffectedPerson, HazardousZone aus Pattern-Match-Daten (vorher leer gelassen) 6 neue Tests: ScenarioAndHarm, HarmOnly, CategoryOnly, ExplicitOverride, EmptyFallback, PatternMatchField Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-10 20:55:26 +02:00
Benjamin Admin	99ef9873ad	feat(iace): Sprint 3D — VDMA-Sektoren Holz/Oberfläche/Druck/Pumpen ... 30 VDMA-Massnahmen (M422-M451), RAG-validiert gegen TRGS 553/507/430: - Holzbearbeitung (8): Absauganlage, Absaugprüfung, Rückschlag, AGW, Ex-Schutz, Filterüberwachung - Oberflächentechnik (8): Spritzkabinen-Belüftung, Isocyanat-Substitution, Galvanikbad, ATEX, REACH-Schulung - Druckmaschinen (8): Walzenschutz, Farbnebelabsaugung, UV-Schutz, Not-Halt-Leiste, Bahnrisserkennung - Pumpen/Kompressoren (6): Druckstossdämpfer, Kavitation, Leckage, Bersten, Trockenlauf, Entwässerung 21 VDMA-Patterns (HP1500-HP1549): - Holz (6): Rückschlag, Sägeblattkontakt, Holzstaub, Staubexplosion, Einzug, Fräserkontakt - Oberfläche (5): Lösemittel, Isocyanat, Brand/Explosion, Chromsäure, Hautverätzung - Druck (4): Walzeneinzug, Farbennebel, UV-Strahlung, Bahnriss - Pumpen (6): Druckstoss, Kavitation, Leckage, Bersten, Trockenlauf, Korrosion Alle mit MachineTypes, OperationalStates, HumanRoles wo zutreffend. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-10 08:52:56 +02:00
Benjamin Admin	c7e197d107	feat(iace): Sprint 3C — Werkzeugmaschinen (CNC/Dreh/Fraes/Schleifen/Schweissen) ... 35 CNC-spezifische Hazard Patterns (HP1400-HP1434): - Werkzeugbruch, Schleifscheibenbruch, Spaeneflug, Kollision - KSS-Exposition (Aerosol, Hautkontakt, Keimbelastung, Brand) - Schweissrauch, UV-Strahlung, Spritzer, Stromschlag, Ex-Hohlkoerper - Maschinenspezifisch: Quetschung Tuer, Spindelerfassung, Walzeneinzug - Alle mit MachineTypes, OperationalStates, HumanRoles annotiert 18 Metalworking-Massnahmen (M404-M421), RAG-validiert gegen TRGS 551/528: - KSS: Substitution, Aerosolabsaugung, Konzentrationskontrolle, Wechselintervalle, Hautschutzplan - Schleifen: Schleifscheiben-Pruefung, Drehzahlbegrenzung - Schweissen: Fortluft-Absaugung, brennerintegrierte Absaugung, raeumliche Trennung, Schweisserschutzschild - Allgemein: AGW-Ueberwachung, Arbeitsmedizin, Reinigung, Unterweisung 5 Evidenztypen (E51-E55): KSS-Analyse, Schleifscheiben-/Spannmittel-Pruefung, Schweissnaht-Qualifikation Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-10 08:43:21 +02:00
Benjamin Admin	f07c4db164	feat(iace): Sprint 3B — Human Interaction Model ... - 6 Standard-Rollen: operator, maintenance_tech, programmer, cleaning_staff, bystander, supervisor - HumanRoles []string Feld in HazardPattern, MatchInput, PatternMatch - patternMatches() filtert Patterns nach Rolle (nil = feuert fuer alle Rollen) - MatchReason um human_role Typ erweitert (Explainability) - 25 bestehende Patterns mit Rollen annotiert: - Cobot HP059/062/064 → operator/programmer - Maintenance HP700-714 → maintenance_tech/programmer - Operational HP070/073-078/080 → operator/maintenance_tech/programmer - Init + Parser Handler reichen Roles an MatchInput durch - 4 neue Tests: NilFiresAlways, MaintenanceTechFilter, ProgrammerTeachMode, RoleCount Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-10 08:22:55 +02:00
Benjamin Admin	77a497d930	feat(iace): Sprint 3A — Operational State Graph + fix(ucca) flaky keyword sort ... State Graph: - 9 Standard-Betriebszustaende (startup, homing, automatic_operation, manual_operation, teach_mode, maintenance, cleaning, emergency_stop, recovery_mode) - 20 State-Transitions als gerichteter Graph - OperationalStates + StateTransitions Felder in HazardPattern, MatchInput, PatternMatch - patternMatches() filtert Patterns nach Betriebszustand (nil = feuert immer) - Narrative-Parser extrahiert States aus Maschinenbeschreibung (22 Keywords + 4 Transition-Keywords) - 27 bestehende Patterns mit State-Einschraenkungen annotiert (10 operational, 15 maintenance, 2 cobot) - MatchReason um operational_state + state_transition Typen erweitert (Explainability) - 6 neue Tests: NilFiresAlways, MaintenanceFilter, StateTransition, MatchReasons, Count, TransitionValid UCCA fix: - Stabiler Tiebreaker (Pattern-ID aufsteigend) bei gleichem Keyword-Score in MatchByKeywords - Behebt flaky TestControlPatternIndex_MatchByKeywords (1/10 Failure-Rate durch Go map iteration order) Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-10 08:05:02 +02:00
Benjamin Admin	2e29b611c9	feat(iace): Phase 1 — Haftungs-Fixes, Massnahmen-Verkabelung, Explainability Engine ... Phase 1A — Haftungs-kritische Fixes: - SIL/PL-Badges als "Vorab-Einschaetzung" mit Tooltip gekennzeichnet - Coverage-Disclaimer in CE-Akte, Projekt-Uebersicht und Print-Export - Norm-Referenzen: 42 Kapitelverweise durch Themen-Deskriptoren ersetzt Phase 1B — Massnahmen-Verkabelung: - 16 neue Massnahmen (M201-M216) fuer bisher unabgedeckte Kategorien (communication_failure, hmi_error, firmware_corruption, maintenance, sensor_fault, mode_confusion) - Kategorie-Fallback im Initialize-Endpoint: ordnet Massnahmen aus der Bibliothek automatisch per HazardCategory zu (max 8 pro Kategorie) - Total: 225 → 241 Massnahmen, 0 Kategorien ohne Massnahmen Phase 1C — Explainability Engine: - MatchReason Struct in PatternMatch (type, tag, met) - Pattern Engine schreibt fuer jeden Match strukturierte Begruendungen - Frontend zeigt "Erkannt weil: Komponente X, Energie Y, Kein Ausschluss Z" Weitere Aenderungen: - BAuA/OSHA Regulatory Hints: 3 Enrich-Endpoints (per Hazard, per Measure, Batch) - Dokumente-Tab in IACE-Bibliothek (36.708 Chunks aus Qdrant) - Varianten-UX: Basis-Projekt-Summary auf Varianten-Seite - Projekt-Initialisierung: POST /initialize kettet Parse→Komponenten→Patterns→Hazards→Massnahmen→Normen - 18 pre-existing TS-Fehler gefixt, Route-Konflikt behoben - Component-Library + Measures-Library Tests aktualisiert Tests: Go alle bestanden, TS 0 Fehler, Playwright 141+ bestanden Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-09 21:32:23 +02:00
Benjamin Admin	9034a3071c	feat(iace): mark 300 withdrawn norms + add validity fields ... Compared 750 IACE norms against EU Official Journal harmonised standards list (SummaryListForLegislation, generated 30.03.2026): - 912 norms correctly matched (EN/EN ISO prefix normalized) - 300 norms marked as Withdrawn (no longer in EU OJ) - 0 missing (all EU-listed norms already present) NormReference struct extended with: - Withdrawn bool (true = no longer gives presumption of conformity) - ValidUntil string (end of legal effect date) - ReplacedBy string (successor norm if applicable) Source: EU Commission Implementing Decision 2023/1586 + amendments. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-09 07:58:58 +02:00
Benjamin Admin	71802614cc	feat: Batch F patterns + engine cleanup ... Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-07 14:15:37 +02:00
Benjamin Admin	30236638ed	feat: 664 unique Hazard-Patterns + Test-Fix ... Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-07 14:05:58 +02:00
Benjamin Admin	912684644e	feat: Hazard-Patterns auf 725+ — Split-Dateien von Batch B integriert ... Neue Dateien: packaging, medical_pressure, specific_machines2 Split: food_pkg aufgeteilt in food_processing + packaging Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-07 14:01:46 +02:00
Benjamin Admin	2b2a20cc6d	feat: Hazard-Patterns auf 725 erweitert ... 4 neue Pattern-Dateien: - Workshop (65): Stolpern, Ergonomie, Chemie, Brand, Strahlung, Biologie - Maintenance Extended (65): LOTO, Einrichten, Stoerung, Transport, Inbetriebnahme - Specific Machines (55): Druckgeraete, Wind, Solar, Batterie, Fahrtreppen, Schwimmbad - Cyber/AI Extended (65): Software-Fehler, Ransomware, KI-Bias, OPC-UA, HMI 751 Normen + 725 Patterns = umfassende CE-Bibliothek Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-07 13:55:15 +02:00
Benjamin Admin	05839e36aa	feat: Hazard-Patterns auf 475 erweitert (Ziel: 1000) ... 8 neue Pattern-Dateien fuer: - Aufzuege (25), AGV/Landmaschinen (30), Lebensmittel/Verpackung (35) - Laser/Medizin/Druck (40), Bau/Krane (20), Forst/Foerderer (31) - Kunststoff/Metall (30), Schweissen/Glas/Textil (30) Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-07 13:31:23 +02:00
Benjamin Admin	e7f2f98da3	feat: IACE CE-Compliance Module — Normen, Risikobewertung, Production Lines ... Major features: - 215 norms library with section references + Beuth URLs (A/B1/B2/C norms) - 173 hazard patterns with detail fields (scenario, trigger, harm, zone) - Deterministic pattern matching: Component × Lifecycle × Pattern cross-product - SIL/PL auto-calculation from S×E×P risk graph - Risk assessment table with editable S/E/P dropdowns - Production Line Dashboard with animated station flow (Running Dots) - IACE process flow + norms coverage on start page - Non-blocking cookie banner, ProcessFlow SSR fix - 104 Playwright E2E tests passing Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-07 10:53:26 +02:00
Benjamin Admin	ef8e7e599f	feat: IACE +40 DGUV-extended patterns (HP094-HP133) — 133 total ... Mechanical extended (HP094-HP103): Cutting, impact, friction, high-pressure jet, ejection of fragments, tripping, gear/chain entanglement, clothing winding, pendulating loads, tool kickback Electrical extended (HP104-HP109): Arc flash, capacitor residual charge, static discharge, grounding fault, induced voltage, overcurrent fire Hazardous substances (HP110-HP117): Dust explosion, solvent vapors, cutting fluid irritation, welding fumes, chemical burns, suffocation in confined spaces, biological contamination, asbestos release Radiation (HP118-HP123): Laser eye injury, UV from welding, infrared heat, EMF induction, ionizing radiation, glare Fire/Explosion (HP124-HP130): Electrical overheating, gas/vapor explosion, hydraulic oil fire, metal dust fire, pressure vessel burst, oxygen enrichment, spontaneous combustion Ergonomic extended (HP131-HP133): RSI, whole-body vibration, hand-arm vibration Total pattern library: 133 patterns (44 builtin + 14 press + 7 cobot + 28 operational + 40 DGUV) + ~58 extended rule library Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-05 18:22:57 +02:00
Benjamin Admin	85e82d0dfa	feat: IACE 28 operational hazard patterns (HP066-HP093) ... Fault Clearing (HP066-HP072): Jammed parts releasing, hose bursts, unexpected restart, stored energy, intervention in running machine, material jam, falling parts during fault clearing Maintenance (HP073-HP079): Missing LOTO, falls from platforms, hot parts contact, hazardous substances, electric shock, ergonomic access, uncontrolled hydraulic lowering Setup/Changeover (HP080-HP085): Crushing during tool change, burns from hot tools, heavy tool drops, unintended stroke in setup mode, wrong parameters, test cycle hits personnel Transport/Install/Decommission (HP086-HP090): Machine tipping, crushing during installation, uncontrolled commissioning movement, residual media, sharp edges Cleaning (HP091-HP093): Slipping, chemical exposure, draw-in Lifecycle keywords expanded: werkzeugwechsel, stoerung, fehlersuche, klemm, blockier, stau → trigger fault_clearing phase patterns Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-05 17:42:38 +02:00
Benjamin Admin	8dd1581fae	feat: IACE SIL/PL calculator + Cobot patterns + library extensions ... SIL/PL Calculator: Deterministic S×E×P → PL (a-e) → SIL (1-3) mapping Cobot Patterns (HP059-HP065): Human-robot collision, afterrun, misprogramming Press Patterns split into separate file (500-line guardrail) 5 new components (C136-C140), 5 new tags, 18 keyword entries Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>	2026-05-05 09:29:03 +02:00
Benjamin Admin	5adb1c5f16	feat(iace): integrate Rule Library as 58 extended hazard patterns (HP045-HP102) ... Parsed 171 explicit rules from 4 Rule Library Word documents (R051-R1550), deduplicated into 58 unique (component, energy_source) patterns, and mapped to existing IACE IDs (component tags, M-IDs, E-IDs). Changes: - hazard_patterns_extended.go: 58 new patterns derived from Rule Library - pattern_engine.go: combines builtin (44) + extended (58) = 102 total patterns - iace_handler.go: ListHazardPatterns returns all 102 patterns - iace.md: updated documentation for 102 patterns - scripts/generate-rule-patterns.py: mapping + Go code generator - scripts/parsed-rule-library.json: extracted rule data Tests: 132 passing (9 new extended pattern tests) Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>	2026-03-16 11:24:07 +01:00
Benjamin Admin	3b2006ebce	feat(iace): add hazard-matching-engine with component library, tag system, and pattern engine ... Implements Phases 1-4 of the IACE Hazard-Matching-Engine: - 120 machine components (C001-C120) in 11 categories - 20 energy sources (EN01-EN20) - ~85 tag taxonomy across 5 domains - 44 hazard patterns with AND/NOT matching logic - Pattern engine with tag resolution and confidence scoring - 8 new API endpoints (component-library, energy-sources, tags, patterns, match/apply) - Completeness gate G09 for pattern matching - 320 tests passing (36 new) Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>	2026-03-16 08:50:11 +01:00