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refactor(iace): neutral hazard formulations across all 1100+ patterns

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Systematic refactoring of all hazard_patterns_*.go files:
- Removed lifecycle phase words from NameDE and ScenarioDE
  (67 fixes across 20 files)
- Phases belong in ApplicableLifecycles, not in text
- "bei Wartung/Reinigung/Montage/..." removed from names
- Scenarios rewritten to be phase-neutral
- Lifecycle-specific concepts preserved when they define the hazard
  (e.g. LOTO, Betriebsartenwahlschalter)

Rule: Gefaehrdung + Szenario NEUTRAL, Lebensphasen SEPARAT.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
This commit is contained in:
Benjamin Admin
2026-05-14 23:04:31 +02:00
parent 70c9bfc069
commit 16190583d1
20 changed files with 63 additions and 63 deletions
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ai-compliance-sdk/internal/iace/hazard_patterns_maintenance_ext.go
+18 -18
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@@ -16,10 +16,10 @@ func GetMaintenanceExtPatterns() []HazardPattern {
RequiredComponentTags: []string{"moving_part"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard", "pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M054", "M082"}, SuggestedEvidenceIDs: []string{"E08"}, Priority: 90,
ScenarioDE: "Gespeicherte Energie entlaedt sich bei Wartung", TriggerDE: "Nicht abgelassener Druckspeicher",
ScenarioDE: "Gespeicherte Energie entlaedt sich", TriggerDE: "Nicht abgelassener Druckspeicher",
HarmDE: "Unkontrollierte Bewegung, Quetschung", AffectedDE: "Instandhalter", ZoneDE: "Antriebe, Speicher",
DefaultSeverity: 5, DefaultExposure: 3},
{ID: "HP702", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Falsches Werkzeug bei Wartung", NameEN: "Wrong tool during maintenance",
{ID: "HP702", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Falsches Werkzeug fuer Arbeiten an der Maschine", NameEN: "Wrong tool during maintenance",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 50,
@@ -33,11 +33,11 @@ func GetMaintenanceExtPatterns() []HazardPattern {
ScenarioDE: "Unqualifiziertes Personal an Elektrik", TriggerDE: "Keine Elektrofachkraft",
HarmDE: "Stromschlag, Fehlverdrahtung", AffectedDE: "Instandhalter", ZoneDE: "Schaltschrank",
DefaultSeverity: 4, DefaultExposure: 3},
{ID: "HP704", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Herabfallen schwerer Teile bei Demontage", NameEN: "Heavy parts falling during disassembly",
{ID: "HP704", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Herabfallen schwerer Teile", NameEN: "Heavy parts falling during disassembly",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082", "M141"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 75,
ScenarioDE: "Schwere Teile fallen bei Demontage herab", TriggerDE: "Fehlende Abstuetzung",
ScenarioDE: "Schwere Teile fallen herab", TriggerDE: "Fehlende Abstuetzung",
HarmDE: "Quetschung, Frakturen, Tod", AffectedDE: "Instandhalter", ZoneDE: "Wartungsbereich",
DefaultSeverity: 5, DefaultExposure: 3},
{ID: "HP705", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Vergessenes Werkzeug in Maschine", NameEN: "Forgotten tool in machine",
@@ -54,7 +54,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
ScenarioDE: "Scharfe Kanten und Grate verletzen", TriggerDE: "Fehlende Schutzhandschuhe",
HarmDE: "Schnittwunden, Abschuerfungen", AffectedDE: "Instandhalter", ZoneDE: "Blechverkleidungen",
DefaultSeverity: 2, DefaultExposure: 4},
{ID: "HP707", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Verbrennung an heissen Teilen bei Wartung", NameEN: "Burn on hot parts during maintenance",
{ID: "HP707", OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"}, NameDE: "Verbrennung an heissen Teilen", NameEN: "Burn on hot parts during maintenance",
RequiredComponentTags: []string{"high_temperature"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"thermal_hazard"},
SuggestedMeasureIDs: []string{"M005", "M082"}, SuggestedEvidenceIDs: []string{"E10"}, Priority: 60,
@@ -72,11 +72,11 @@ func GetMaintenanceExtPatterns() []HazardPattern {
RequiredComponentTags: []string{"chemical_risk"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"material_environmental"},
SuggestedMeasureIDs: []string{"M005", "M082"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 50,
ScenarioDE: "Verkeimter Kuehlschmierstoff bei Wartung", TriggerDE: "Altes KSS, Biofilme",
ScenarioDE: "Verkeimter Kuehlschmierstoff", TriggerDE: "Altes KSS, Biofilme",
HarmDE: "Hautinfektionen, Atemwegsbeschwerden", AffectedDE: "Instandhalter", ZoneDE: "KSS-System",
DefaultSeverity: 2, DefaultExposure: 3},
// — Einrichten / Umruesten (HP710-HP719) —
{ID: "HP710", OperationalStates: []string{"teach_mode"}, HumanRoles: []string{"programmer"}, NameDE: "Falsche Parameter nach Umruestung", NameEN: "Wrong parameters after changeover",
{ID: "HP710", OperationalStates: []string{"teach_mode"}, HumanRoles: []string{"programmer"}, NameDE: "Falsche Parameter nach Produktwechsel", NameEN: "Wrong parameters after changeover",
RequiredComponentTags: []string{"programmable"}, RequiredLifecycles: []string{"setup"},
GeneratedHazardCats: []string{"safety_function_failure"},
SuggestedMeasureIDs: []string{"M106", "M082"}, SuggestedEvidenceIDs: []string{"E08"}, Priority: 75,
@@ -90,7 +90,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
ScenarioDE: "Schwere Werkzeuge manuell gewechselt", TriggerDE: "Kein Hebezeug, Finger eingeklemmt",
HarmDE: "Quetschung, Amputation", AffectedDE: "Einrichter", ZoneDE: "Werkzeugaufnahme",
DefaultSeverity: 4, DefaultExposure: 4},
{ID: "HP712", OperationalStates: []string{"teach_mode", "manual_operation"}, HumanRoles: []string{"programmer", "maintenance_tech"}, NameDE: "Unkontrollierte Bewegung bei Testlauf", NameEN: "Uncontrolled movement test run",
{ID: "HP712", OperationalStates: []string{"teach_mode", "manual_operation"}, HumanRoles: []string{"programmer", "maintenance_tech"}, NameDE: "Unkontrollierte Bewegung nach Probelauf", NameEN: "Uncontrolled movement test run",
RequiredComponentTags: []string{"moving_part", "programmable"}, RequiredLifecycles: []string{"setup"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M106", "M054"}, SuggestedEvidenceIDs: []string{"E08"}, Priority: 80,
@@ -129,17 +129,17 @@ func GetMaintenanceExtPatterns() []HazardPattern {
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"setup"},
GeneratedHazardCats: []string{"material_environmental"},
SuggestedMeasureIDs: []string{"M082"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 50,
ScenarioDE: "Falsches Material nach Umruestung", TriggerDE: "Verwechslung, fehlende Kennzeichnung",
ScenarioDE: "Falsches Material", TriggerDE: "Verwechslung, fehlende Kennzeichnung",
HarmDE: "Werkzeugbruch, Splitterflug", AffectedDE: "Bedienpersonal", ZoneDE: "Materialzufuhr",
DefaultSeverity: 3, DefaultExposure: 3},
{ID: "HP718", NameDE: "Absturz bei Einrichtung hoher Maschine", NameEN: "Fall during tall machine setup",
{ID: "HP718", NameDE: "Absturz hoher Maschine", NameEN: "Fall during tall machine setup",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"setup"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082", "M141"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 65,
ScenarioDE: "Einrichtarbeiten in Hoehe ohne sicheren Zugang", TriggerDE: "Improvisierte Aufstiegshilfe",
HarmDE: "Absturz, Frakturen", AffectedDE: "Einrichter", ZoneDE: "Maschinenoberteil",
DefaultSeverity: 4, DefaultExposure: 3},
{ID: "HP719", NameDE: "Schutzeinrichtung nach Umruestung defekt", NameEN: "Faulty guard after changeover",
{ID: "HP719", NameDE: "Schutzeinrichtung nach Produktwechsel defekt", NameEN: "Faulty guard after changeover",
RequiredComponentTags: []string{"moving_part"}, RequiredLifecycles: []string{"setup"},
GeneratedHazardCats: []string{"safety_function_failure", "mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082", "M141"}, SuggestedEvidenceIDs: []string{"E08"}, Priority: 80,
@@ -218,7 +218,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
HarmDE: "Folgestoerung mit groesserem Schaden", AffectedDE: "Bedienpersonal", ZoneDE: "Steuerung",
DefaultSeverity: 4, DefaultExposure: 2},
// — Transport / Montage (HP900-HP907) —
{ID: "HP900", NameDE: "Kippen der Maschine beim Transport", NameEN: "Machine tipping during transport",
{ID: "HP900", NameDE: "Kippen der Maschine", NameEN: "Machine tipping during transport",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"transport"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082", "M141"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 80,
@@ -267,7 +267,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
ScenarioDE: "Stapler kollidiert mit Personen", TriggerDE: "Eingeschraenkte Sicht, zu schnell",
HarmDE: "Anfahrunfall, Quetschung", AffectedDE: "Fussgaenger", ZoneDE: "Transportwege",
DefaultSeverity: 4, DefaultExposure: 3},
{ID: "HP907", NameDE: "Verankerungsfehler bei Montage", NameEN: "Anchoring error installation",
{ID: "HP907", NameDE: "Verankerungsfehler am Aufstellort", NameEN: "Anchoring error installation",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"transport"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 65,
@@ -339,7 +339,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
ScenarioDE: "Reinigung ohne Abschaltung der Maschine", TriggerDE: "Zeitdruck",
HarmDE: "Einzug, Quetschung, Aufwickeln", AffectedDE: "Reinigungspersonal", ZoneDE: "Rotierende Teile",
DefaultSeverity: 5, DefaultExposure: 3},
{ID: "HP917", NameDE: "Nassrutschiger Boden nach Reinigung", NameEN: "Wet slippery floor after cleaning",
{ID: "HP917", NameDE: "Nassrutschiger Boden durch Fluessigkeiten", NameEN: "Wet slippery floor after cleaning",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"cleaning"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 45,
@@ -410,7 +410,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
RequiredComponentTags: []string{"electrical_part"}, RequiredEnergyTags: []string{"electrical"},
RequiredLifecycles: []string{"maintenance"}, GeneratedHazardCats: []string{"electrical_hazard"},
SuggestedMeasureIDs: []string{"M082", "M141"}, SuggestedEvidenceIDs: []string{"E09"}, Priority: 75,
ScenarioDE: "Messung unter Spannung bei Fehlersuche", TriggerDE: "Messgeraet rutscht ab",
ScenarioDE: "Messung unter Spannung", TriggerDE: "Messgeraet rutscht ab",
HarmDE: "Stromschlag, Lichtbogen", AffectedDE: "Elektrofachkraft", ZoneDE: "Schaltschrank",
DefaultSeverity: 4, DefaultExposure: 3},
{ID: "HP927", NameDE: "ZfP mit Strahlenquelle", NameEN: "NDT with radiation source",
@@ -451,7 +451,7 @@ func GetMaintenanceExtPatterns() []HazardPattern {
HarmDE: "Vernachlaessigte Sicherheit", AffectedDE: "Alle Gewerke", ZoneDE: "Schnittstellen",
DefaultSeverity: 3, DefaultExposure: 3},
// — Notfall (HP932-HP934) —
{ID: "HP932", NameDE: "Versperrte Fluchtwege bei Wartung", NameEN: "Blocked escape routes maintenance",
{ID: "HP932", NameDE: "Versperrte Fluchtwege durch abgestelltes Material", NameEN: "Blocked escape routes maintenance",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M082"}, SuggestedEvidenceIDs: []string{"E20"}, Priority: 70,
@@ -465,11 +465,11 @@ func GetMaintenanceExtPatterns() []HazardPattern {
ScenarioDE: "Kein Erste-Hilfe-Material am abgelegenen Ort", TriggerDE: "Entfernter Standort",
HarmDE: "Verzoegerte Erstversorgung", AffectedDE: "Instandhalter", ZoneDE: "Abgelegene Wartungsorte",
DefaultSeverity: 3, DefaultExposure: 3},
{ID: "HP934", NameDE: "Brandbekaempfung bei Wartung", NameEN: "Firefighting during maintenance",
{ID: "HP934", NameDE: "Erschwerter Zugang zu Loescheinrichtungen", NameEN: "Firefighting during maintenance",
RequiredComponentTags: []string{"structural_part"}, RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"thermal_hazard"},
SuggestedMeasureIDs: []string{"M082", "M141"}, SuggestedEvidenceIDs: []string{"E10", "E20"}, Priority: 65,
ScenarioDE: "Feuerloescher nicht erreichbar bei Wartung", TriggerDE: "Verstellter Loescher",
ScenarioDE: "Feuerloescher nicht erreichbar", TriggerDE: "Verstellter Loescher",
HarmDE: "Brandausbreitung, Verbrennungen", AffectedDE: "Instandhalter", ZoneDE: "Wartungsbereich",
DefaultSeverity: 4, DefaultExposure: 2},
}