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Erweiterung 2: FMEA-Worksheet Tab (/fmea) - Tabelle: Komponente | Typ | Fehlerart | Auswirkung | S | O | D | RPZ | Bewertung - RPZ-Farbcodierung: >200 Kritisch, >100 Handlungsbedarf, >50 Beobachten - Stats: Gesamt, Kritisch, Handlungsbedarf, Akzeptabel Erweiterung 3: DeltaPreviewModal (wiederverwendbar) - Modal zeigt +/- Patterns, Hazards, Massnahmen bei Aenderungen - Nutzt POST /delta-analysis Endpoint - Summary Grid + detaillierte Listen Erweiterung 4: Textilmaschinen (EN ISO 11111) + Landmaschinen (ISO 4254) - 21 neue Patterns: HP1550-HP1559 (Textil), HP1565-HP1575 (Agri) - 23 neue Massnahmen: M452-M460 (Textil), M461-M474 (Agri) - Walzenspalt, Zapfwelle, ROPS, autonomer Traktor, Siloexplosion etc. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
204 lines
16 KiB
Go
204 lines
16 KiB
Go
package iace
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// GetTextileAgriPatterns returns hazard patterns for textile machinery (EN ISO 11111)
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// and agricultural machinery (ISO 4254).
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// IDs: HP1550-HP1584 (35 patterns).
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func GetTextileAgriPatterns() []HazardPattern {
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return []HazardPattern{
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// ══════════════════════════════════════════════════════════════
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// Textilmaschinen (HP1550-HP1564) — EN ISO 11111
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// ══════════════════════════════════════════════════════════════
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{ID: "HP1550", NameDE: "Einzug an Walzenspalt", NameEN: "Nip point draw-in at roller gap",
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RequiredComponentTags: []string{"rotating_element"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M452", "M453", "MN012"}, SuggestedEvidenceIDs: []string{"E01", "E08"},
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Priority: 95, MachineTypes: []string{"textile", "spinning", "weaving", "finishing"},
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OperationalStates: []string{"automatic_operation"}, HumanRoles: []string{"operator"},
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ScenarioDE: "Koerperteil oder Kleidung wird in den Walzenspalt eingezogen",
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TriggerDE: "Fehlende Schutzabdeckung, lose Kleidung, Reinigung bei laufender Maschine",
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HarmDE: "Quetschung, Amputation", AffectedDE: "Bedienpersonal", ZoneDE: "Walzenspalt, Einlaufbereich",
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DefaultSeverity: 5, DefaultExposure: 4},
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{ID: "HP1551", NameDE: "Nadelverletzung an Strickmaschine", NameEN: "Needle injury on knitting machine",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M452", "M061"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 78, MachineTypes: []string{"textile", "knitting"},
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OperationalStates: []string{"automatic_operation", "maintenance"}, HumanRoles: []string{"operator", "maintenance_tech"},
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ScenarioDE: "Kontakt mit schnell bewegenden Nadeln bei Wartung oder Fadenwechsel",
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TriggerDE: "Eingriff in Nadelbereich bei laufender Maschine", HarmDE: "Stichverletzung, Schnittwunde",
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AffectedDE: "Bedienpersonal", ZoneDE: "Nadelbett",
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DefaultSeverity: 3, DefaultExposure: 4},
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{ID: "HP1552", NameDE: "Faserstaub-Exposition", NameEN: "Fiber dust exposure",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"chemical_risk"},
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SuggestedMeasureIDs: []string{"M454", "M428"}, SuggestedEvidenceIDs: []string{"E01", "E29"},
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Priority: 82, MachineTypes: []string{"textile", "spinning", "carding"},
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HumanRoles: []string{"operator"},
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ScenarioDE: "Langzeitexposition gegenueber Baumwoll-/Synthetikfaserstaub",
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TriggerDE: "Unzureichende Absaugung, offene Kardierprozesse", HarmDE: "Byssinose, Atemwegserkrankung",
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AffectedDE: "Bedienpersonal", ZoneDE: "Spinn-/Kardierbereich",
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DefaultSeverity: 4, DefaultExposure: 5},
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{ID: "HP1553", NameDE: "Laermexposition an Webmaschine", NameEN: "Noise exposure at loom",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"noise_vibration"},
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SuggestedMeasureIDs: []string{"M455", "M064"}, SuggestedEvidenceIDs: []string{"E01", "E29"},
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Priority: 75, MachineTypes: []string{"textile", "weaving"},
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OperationalStates: []string{"automatic_operation"},
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ScenarioDE: "Dauerlaermpegel > 85 dB(A) durch Schusseintragsysteme und Kettenspannung",
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TriggerDE: "Fehlender Gehoerschutz, keine Laermkapselung", HarmDE: "Gehoerschaeden, Tinnitus",
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AffectedDE: "Bedienpersonal", ZoneDE: "Websaal",
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DefaultSeverity: 3, DefaultExposure: 5},
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{ID: "HP1554", NameDE: "Heisse Oberflaechenverbrennung an Fixiermaschine", NameEN: "Hot surface burn on stenter",
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RequiredComponentTags: []string{"heating_element"}, GeneratedHazardCats: []string{"thermal_hazard"},
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SuggestedMeasureIDs: []string{"M456", "M063"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 80, MachineTypes: []string{"textile", "finishing", "stenter"},
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OperationalStates: []string{"automatic_operation", "maintenance"},
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ScenarioDE: "Kontakt mit heissen Walzen/Trockenzylindern (> 150 Grad C) bei Stoffbahnjustierung",
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TriggerDE: "Fehlende Isolierung, Wartung bei heisser Maschine", HarmDE: "Verbrennungen 2./3. Grades",
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AffectedDE: "Bedienpersonal, Wartungstechniker", ZoneDE: "Trockenbereich, Fixierzone",
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DefaultSeverity: 4, DefaultExposure: 3},
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{ID: "HP1555", NameDE: "Chemikalienexposition bei Faerbeprozess", NameEN: "Chemical exposure in dyeing",
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RequiredComponentTags: []string{"container"}, GeneratedHazardCats: []string{"chemical_risk"},
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SuggestedMeasureIDs: []string{"M457", "M375"}, SuggestedEvidenceIDs: []string{"E01", "E29"},
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Priority: 85, MachineTypes: []string{"textile", "dyeing"},
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HumanRoles: []string{"operator"},
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ScenarioDE: "Kontakt mit Faerbemitteln, Bleichmitteln oder Hilfsstoffen bei offenem Foulard",
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TriggerDE: "Spritzer bei Chemikalienzufuhr, offene Wannen", HarmDE: "Veraetzung, Hautreizung, allergische Reaktion",
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AffectedDE: "Bedienpersonal", ZoneDE: "Faerbebereich",
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DefaultSeverity: 3, DefaultExposure: 4},
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{ID: "HP1556", NameDE: "Wickelgefahr an Spindel", NameEN: "Wrapping hazard at spindle",
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RequiredComponentTags: []string{"rotating_element"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M452", "M061"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 88, MachineTypes: []string{"textile", "spinning", "twisting"},
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OperationalStates: []string{"automatic_operation"},
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ScenarioDE: "Haare oder Kleidung wickeln sich um rotierende Spindel",
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TriggerDE: "Fehlende Spindelabdeckung, offenes Haar", HarmDE: "Skalpierung, Strangulation",
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AffectedDE: "Bedienpersonal", ZoneDE: "Spindelbereich",
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DefaultSeverity: 5, DefaultExposure: 3},
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{ID: "HP1557", NameDE: "Brandgefahr durch Faserflusen", NameEN: "Fire hazard from fiber lint",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"fire_explosion"},
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SuggestedMeasureIDs: []string{"M458", "M290"}, SuggestedEvidenceIDs: []string{"E01", "E35"},
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Priority: 80, MachineTypes: []string{"textile", "spinning", "carding"},
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ScenarioDE: "Ansammlung von Faserflusen an heissen Maschinenteilen oder elektrischen Kontakten",
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TriggerDE: "Unzureichende Reinigung, statische Aufladung", HarmDE: "Maschinenbrand, Hallenfeuer",
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AffectedDE: "Alle Personen im Bereich", ZoneDE: "Maschinenumgebung",
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DefaultSeverity: 4, DefaultExposure: 3},
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{ID: "HP1558", NameDE: "Ergonomische Belastung Handwebstuhl", NameEN: "Ergonomic strain manual loom",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"ergonomic_hazard"},
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SuggestedMeasureIDs: []string{"M459"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 65, MachineTypes: []string{"textile", "weaving"},
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HumanRoles: []string{"operator"},
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ScenarioDE: "Repetitive Bewegungen und Zwangshaltungen bei manuellen Webarbeiten",
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TriggerDE: "Lange Schichten, fehlende Pausen, nicht-einstellbarer Arbeitsplatz", HarmDE: "Muskel-Skelett-Erkrankungen",
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AffectedDE: "Bedienpersonal", ZoneDE: "Arbeitsplatz",
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DefaultSeverity: 2, DefaultExposure: 5},
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{ID: "HP1559", NameDE: "Elektrostatische Entladung an Synthetikgewebe", NameEN: "Electrostatic discharge on synthetic fabric",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"electrical_hazard"},
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SuggestedMeasureIDs: []string{"M460", "M062"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 70, MachineTypes: []string{"textile", "finishing"},
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ScenarioDE: "Elektrostatische Aufladung an schnell laufendem Synthetikgewebe entlaedt sich ueber Bediener",
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TriggerDE: "Trockene Umgebung, hohe Maschinengeschwindigkeit, fehlende Erdung", HarmDE: "Stromschlag, Zuendfunke",
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AffectedDE: "Bedienpersonal", ZoneDE: "Gewebeauslauf",
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DefaultSeverity: 2, DefaultExposure: 4},
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// ══════════════════════════════════════════════════════════════
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// Landmaschinen (HP1565-HP1584) — ISO 4254
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// ══════════════════════════════════════════════════════════════
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{ID: "HP1565", NameDE: "Erfassung durch Zapfwelle", NameEN: "PTO shaft entanglement",
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RequiredComponentTags: []string{"rotating_element"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M461", "M462", "MN012"}, SuggestedEvidenceIDs: []string{"E01", "E08"},
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Priority: 98, MachineTypes: []string{"agricultural", "tractor", "harvester"},
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OperationalStates: []string{"automatic_operation"}, HumanRoles: []string{"operator"},
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ScenarioDE: "Kleidung oder Koerperteil wird von ungeschuetzter Zapfwelle (PTO) erfasst",
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TriggerDE: "Fehlende Zapfwellenschutzhuelse, Arbeiten bei laufender Zapfwelle",
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HarmDE: "Torsion, Amputation, Tod", AffectedDE: "Maschinenbediener, Helfer", ZoneDE: "Heckanbaubereich",
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DefaultSeverity: 5, DefaultExposure: 4},
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{ID: "HP1566", NameDE: "Ueberrollgefahr bei Hangfahrt", NameEN: "Rollover on slope",
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RequiredComponentTags: []string{"chassis"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M463", "M464"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 96, MachineTypes: []string{"agricultural", "tractor"},
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OperationalStates: []string{"automatic_operation", "manual_operation"},
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ScenarioDE: "Traktor/Maschine kippt bei Hangfahrt oder unebener Flaeche seitlich um",
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TriggerDE: "Zu steiler Hang, asymmetrische Beladung, zu schnelle Kurvenfahrt",
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HarmDE: "Quetschung, Tod durch Ueberrollen", AffectedDE: "Fahrer", ZoneDE: "Kabine",
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DefaultSeverity: 5, DefaultExposure: 3},
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{ID: "HP1567", NameDE: "Schneidwerk-Kontakt bei Maehdrescher", NameEN: "Cutting header contact on combine",
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RequiredComponentTags: []string{"cutting_tool"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M461", "M465"}, SuggestedEvidenceIDs: []string{"E01", "E08"},
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Priority: 94, MachineTypes: []string{"agricultural", "harvester", "combine"},
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OperationalStates: []string{"automatic_operation", "maintenance"}, HumanRoles: []string{"operator", "maintenance_tech"},
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ScenarioDE: "Kontakt mit rotierendem Schneidwerk bei Wartung oder Blockierungsbeseitigung",
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TriggerDE: "Maschine nicht abgestellt, hydraulischer Nachlauf",
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HarmDE: "Amputation, schwere Schnittverletzungen", AffectedDE: "Bediener, Wartungspersonal", ZoneDE: "Schneidwerksbereich",
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DefaultSeverity: 5, DefaultExposure: 3},
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{ID: "HP1568", NameDE: "Hydraulik-Leitungsriss unter Hochdruck", NameEN: "Hydraulic hose burst",
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RequiredComponentTags: []string{"hydraulic"}, GeneratedHazardCats: []string{"pneumatic_hydraulic"},
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SuggestedMeasureIDs: []string{"M466", "M234"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 88, MachineTypes: []string{"agricultural", "tractor", "harvester"},
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OperationalStates: []string{"automatic_operation"},
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ScenarioDE: "Hochdruck-Hydraulikleitung platzt und spritzt heisses Oel aus",
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TriggerDE: "Alterung, Scheuerstelle, ueberhoehter Druck", HarmDE: "Oel-Injektion unter die Haut, Verbrennungen",
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AffectedDE: "Bediener, Umstehende", ZoneDE: "Hydraulikanschluesse",
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DefaultSeverity: 4, DefaultExposure: 3},
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{ID: "HP1569", NameDE: "Pestizid-Exposition bei Feldspritze", NameEN: "Pesticide exposure from sprayer",
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RequiredComponentTags: []string{"container"}, GeneratedHazardCats: []string{"chemical_risk"},
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SuggestedMeasureIDs: []string{"M467", "M375"}, SuggestedEvidenceIDs: []string{"E01", "E29"},
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Priority: 85, MachineTypes: []string{"agricultural", "sprayer"},
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HumanRoles: []string{"operator"},
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ScenarioDE: "Bediener kommt beim Befuellen oder bei Duesen-Reinigung mit Pflanzenschutzmitteln in Kontakt",
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TriggerDE: "Fehlende PSA, undichte Anschluesse, Winddrift",
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HarmDE: "Vergiftung, Hautreizung, Langzeit-Gesundheitsschaeden", AffectedDE: "Bediener", ZoneDE: "Befuellstation, Feld",
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DefaultSeverity: 4, DefaultExposure: 4},
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{ID: "HP1570", NameDE: "Getreidestaub-Explosion in Silo", NameEN: "Grain dust explosion in silo",
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RequiredComponentTags: []string{"container"}, GeneratedHazardCats: []string{"fire_explosion"},
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SuggestedMeasureIDs: []string{"M468", "M290", "M295"}, SuggestedEvidenceIDs: []string{"E01", "E35"},
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Priority: 90, MachineTypes: []string{"agricultural", "grain_handling"},
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RequiresExpertCalculation: true, ExpertHintDE: "ATEX-Zoneneinteilung fuer Siloanlage erforderlich.",
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ScenarioDE: "Getreidestaub-Luft-Gemisch im Silo entzuendet sich",
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TriggerDE: "Funkenbildung, Selbsterwaermung, elektrostatische Aufladung",
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HarmDE: "Explosion, Brand, Tod", AffectedDE: "Alle Personen in Silonaehe", ZoneDE: "Siloanlage",
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DefaultSeverity: 5, DefaultExposure: 2},
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{ID: "HP1571", NameDE: "Erstickungsgefahr in Getreidesilo", NameEN: "Suffocation in grain silo",
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RequiredComponentTags: []string{"container"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M469"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 92, MachineTypes: []string{"agricultural", "grain_handling"},
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OperationalStates: []string{"maintenance"}, HumanRoles: []string{"maintenance_tech"},
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ScenarioDE: "Person sinkt in Getreidemasse ein und wird verschuettet",
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TriggerDE: "Betreten des Silos ohne Sicherung, Brueckenbildung bricht ein",
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HarmDE: "Erstickung, Tod", AffectedDE: "Wartungspersonal", ZoneDE: "Siloinneres",
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DefaultSeverity: 5, DefaultExposure: 2},
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{ID: "HP1572", NameDE: "Ueberfahren durch autonomen Traktor", NameEN: "Run-over by autonomous tractor",
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RequiredComponentTags: []string{"has_ai", "chassis"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M470", "M471"}, SuggestedEvidenceIDs: []string{"E01", "E08"},
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Priority: 95, MachineTypes: []string{"agricultural", "autonomous_vehicle"},
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OperationalStates: []string{"automatic_operation"}, HumanRoles: []string{"bystander"},
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ScenarioDE: "Autonom fahrender Traktor erkennt Person auf dem Feld nicht rechtzeitig",
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TriggerDE: "Sensorversagen, schlechte Sicht, KI-Fehlklassifikation",
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HarmDE: "Ueberfahren, Tod", AffectedDE: "Feldarbeiter, Passanten", ZoneDE: "Fahrweg",
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DefaultSeverity: 5, DefaultExposure: 3},
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{ID: "HP1573", NameDE: "Laermexposition bei Erntemaschine", NameEN: "Noise exposure from harvester",
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RequiredComponentTags: []string{"moving_mechanical_parts"}, GeneratedHazardCats: []string{"noise_vibration"},
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SuggestedMeasureIDs: []string{"M472", "M064"}, SuggestedEvidenceIDs: []string{"E01", "E29"},
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Priority: 70, MachineTypes: []string{"agricultural", "harvester"},
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OperationalStates: []string{"automatic_operation"},
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ScenarioDE: "Dauerlaermpegel > 85 dB(A) in Traktorkabine ohne ausreichende Schalldaemmung",
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TriggerDE: "Defekte Kabinendichtung, offene Fenster", HarmDE: "Gehoerschaeden",
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AffectedDE: "Fahrer", ZoneDE: "Kabine",
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DefaultSeverity: 3, DefaultExposure: 5},
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{ID: "HP1574", NameDE: "Ganzkoerper-Vibration auf Traktor", NameEN: "Whole-body vibration on tractor",
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RequiredComponentTags: []string{"chassis"}, GeneratedHazardCats: []string{"noise_vibration"},
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SuggestedMeasureIDs: []string{"M473"}, SuggestedEvidenceIDs: []string{"E01"},
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Priority: 68, MachineTypes: []string{"agricultural", "tractor"},
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OperationalStates: []string{"automatic_operation"},
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ScenarioDE: "Langzeitexposition gegenueber Ganzkoerpervibrationen bei Feldarbeit",
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TriggerDE: "Unebenes Gelaende, defekte Sitzfederung", HarmDE: "Rueckenschmerzen, Bandscheibenvorfall",
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AffectedDE: "Fahrer", ZoneDE: "Fahrersitz",
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DefaultSeverity: 3, DefaultExposure: 5},
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{ID: "HP1575", NameDE: "Quetschung durch absenkenden Dreipunktanbau", NameEN: "Crushing by lowering three-point hitch",
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RequiredComponentTags: []string{"hydraulic"}, GeneratedHazardCats: []string{"mechanical_hazard"},
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SuggestedMeasureIDs: []string{"M461", "M474"}, SuggestedEvidenceIDs: []string{"E01", "E08"},
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Priority: 90, MachineTypes: []string{"agricultural", "tractor"},
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OperationalStates: []string{"manual_operation", "maintenance"}, HumanRoles: []string{"operator", "maintenance_tech"},
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ScenarioDE: "Angebautes Geraet senkt sich unkontrolliert ab waehrend Person darunter arbeitet",
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TriggerDE: "Hydraulikversagen, versehentliche Betaetigung", HarmDE: "Quetschung, Tod",
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AffectedDE: "Wartungspersonal", ZoneDE: "Heckanbaubereich",
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DefaultSeverity: 5, DefaultExposure: 3},
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}
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}
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