Files
breakpilot-compliance/ai-compliance-sdk/internal/iace/hazard_patterns_extended2.go
T
Benjamin Admin 6a3e96d54c fix(iace): set-based measure-category filter + 235 pattern-author fixes
Two-part nachhaltiger fix replacing the previous "fill to 5 mitigations
no matter what" behavior that the GT-Bremse benchmark proved
unfaithful (e.g. HP1625 "scharfe Kanten" returning M005 "Rotations-
bewegung vermeiden" via category fallback; HP1651 "Wiederanlauf
Roboter" returning M054 "Sichere thermische Auslegung" via
mismatched pattern reference).

PART A — Set-based category filter (handlers package):
- acceptableMeasureCategories: replaces 1:1 patternCatToMeasureCat
  with a curated set per pattern category, so e.g.
  safety_function_failure now accepts software_control measures
  (watchdogs, plausibility checks) and emc_hazard accepts both
  electrical and software_control measures
- isCategoryCompatible: gate every measure id against the accepted
  set before creating a mitigation; mismatches log MEASURE-SKIP
- The old category fallback is REMOVED. A hazard whose pattern has
  no category-compatible measure is now created with zero mitigations
  and logged as COVERAGE-GAP — the operator must consult an expert.
  No more silent invention of generic defaults.

PART B — 235 pattern author-error fixes across 26 files:
- HP040-HP044 (AI): M101/M102/M103 (Auffangwanne/Absauganlage) ->
  M133 Anomalieerkennung + M214 Plausibilitaet + M213 Sensor-Redundanz
  + M044 Zweikanalige Steuerung + others
- HP011-HP015, HP104-HP109, HP1085-HP1095, HP1281-HP1334 (electrical):
  M001-M005/M054/M061 placeholders -> M481/M482 Isolation +
  M511-M522 PE/Schutzleiter/RCD/Hauptschalter
- HP110-HP1331 (material_environmental): M101-M103 -> M384-M395
  Brandschutz/Laserschutz + M533/M408 SDB/PSA
- HP800-HP858, HP1178-HP1264 (software/sensor/hmi):
  M101/M104 -> M105/M106/M107/M214 SPS/Watchdog/Plausibilitaet
- HP026, HP611-HP1690 (ergonomic): M001/M082 -> M353-M360 +
  M530-M532 Hebehilfe/ergonomische Hoehe
- HP201-HP1697 (mechanical): M054/M051 -> M002/M008/M061/M141 +
  M487/M488 Tueroeffnung-Stillsetzung/Wiederanlauf
- Plus EMF/Strahlung/Brand/Lärm/Vibration/Kommunikation/Cyber

Coverage shift (Pattern-Author-Fehler bei aktiviertem Set-Filter):
   start:         237 patterns with zero category-compatible measures
   after Stufe 1A:   5 (AI)
   after Stufe 1B:  20 (mechanical Bestand)
   after Stufe 1C:  35 (electrical Bestand)
   after Stufe 1D:  29 (material_environmental)
   after Stufe 1E:  29 (software/sensor/hmi)
   after Stufe 1F:  20 (ergonomic)
   after Stufe 1G:  80 (thermal/comm/radiation/fire/safety)
   final:           0  (28 extended.go/extended2.go duplicates fixed)

New regression tests:
- TestEveryPattern_HasCategoryCompatibleMeasure: every pattern in
  collectAllPatterns() must reference at least one category-compatible
  measure; gaps must be explicitly listed in AllowlistKnownGaps
  (currently empty). Fails CI for any new pattern that drifts.
- TestAcceptableMeasureCategories: pins the set-mapping for the
  7 most-bug-prone pattern categories.
- TestIsCategoryCompatible_EmptyMeasureCat: protects legacy entries.

A separate task #11 tracks 58 HP-ID duplicates between
extended.go/extended2.go and cobot.go/press.go/operational.go —
patterns are semantically different and TestGetBuiltinHazardPatterns_-
UniqueIDs misses them because it only checks HP001-HP044.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-16 21:11:02 +02:00

328 lines
14 KiB
Go

package iace
// getExtendedHazardPatternsB returns patterns HP074-HP102.
// Called by GetExtendedHazardPatterns in hazard_patterns_extended.go.
func getExtendedHazardPatternsB() []HazardPattern {
return []HazardPattern{
{
ID: "HP074", NameDE: "Industrie-Switch — elektrisch", NameEN: "Industrial Switch — electrical",
RequiredComponentTags: []string{"networked", "security_device"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"communication_failure"},
SuggestedMeasureIDs: []string{"M113", "M106", "M141"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 70,
// Source: R075, R329, R585, R1085
},
{
ID: "HP075", NameDE: "Laserscanner — elektrisch", NameEN: "Laser Scanner — electrical",
RequiredComponentTags: []string{"sensor_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"sensor_fault"},
SuggestedMeasureIDs: []string{"M106"},
SuggestedEvidenceIDs: []string{"E08", "E09"},
Priority: 70,
// Source: R583, R1083
},
{
ID: "HP076", NameDE: "Hubwerk — mechanisch", NameEN: "Lifting Device — mechanical",
RequiredComponentTags: []string{"gravity_risk", "high_force", "moving_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation", "transport"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M004", "M005"},
SuggestedEvidenceIDs: []string{"E08", "E20"},
Priority: 80,
// Source: R307, R308
},
{
ID: "HP077", NameDE: "Hubtisch — hydraulisch", NameEN: "Lifting Table — hydraulic",
RequiredComponentTags: []string{"gravity_risk", "moving_part"},
RequiredEnergyTags: []string{"hydraulic_pressure"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M482", "M481", "M522", "M141"},
SuggestedEvidenceIDs: []string{"E11"},
Priority: 80,
// Source: R560, R1060
},
{
ID: "HP078", NameDE: "Linearachse — mechanisch", NameEN: "Linear Axis — mechanical",
RequiredComponentTags: []string{"crush_point", "moving_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"automatic_operation", "maintenance", "setup"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M003", "M051", "M054", "M106", "M121", "M131"},
SuggestedEvidenceIDs: []string{"E08", "E09", "E20", "E21"},
Priority: 80,
// Source: R051, R052, R301, R302
},
{
ID: "HP079", NameDE: "Maschinenrahmen — mechanisch", NameEN: "Machine Frame — mechanical",
RequiredComponentTags: []string{"structural_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M005"},
SuggestedEvidenceIDs: []string{"E07"},
Priority: 80,
// Source: R335, R593, R1093
},
{
ID: "HP080", NameDE: "ML-Modell — Software", NameEN: "Ml Model — software",
RequiredComponentTags: []string{"has_ai", "has_software"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"model_drift"},
SuggestedMeasureIDs: []string{"M133", "M227", "M141"},
SuggestedEvidenceIDs: []string{"E15"},
Priority: 75,
// Source: R078, R332, R589, R1089
},
{
ID: "HP081", NameDE: "Ueberwachungssystem — elektrisch", NameEN: "Monitoring System — electrical",
RequiredComponentTags: []string{"has_software", "safety_device"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"sensor_fault"},
SuggestedMeasureIDs: []string{"M106"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R337, R595, R1095
},
{
ID: "HP082", NameDE: "Palettierer — mechanisch", NameEN: "Palletizer — mechanical",
RequiredComponentTags: []string{"high_force", "moving_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"automatic_operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M004"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 80,
// Source: R559, R1059
},
{
ID: "HP083", NameDE: "Plattform — mechanisch", NameEN: "Platform — mechanical",
RequiredComponentTags: []string{"gravity_risk", "structural_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M002", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 80,
// Source: R336, R594, R1094
},
{
ID: "HP084", NameDE: "Pneumatikzylinder — pneumatisch", NameEN: "Pneumatic Cylinder — pneumatic",
RequiredComponentTags: []string{"moving_part", "pneumatic_part", "stored_energy"},
RequiredEnergyTags: []string{"pneumatic_pressure"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M022"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 80,
// Source: R069, R323, R576, R1076
},
{
ID: "HP085", NameDE: "Pneumatikleitung — pneumatisch", NameEN: "Pneumatic Line — pneumatic",
RequiredComponentTags: []string{"pneumatic_part"},
RequiredEnergyTags: []string{"pneumatic_pressure"},
RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M021"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 70,
// Source: R324, R577, R1077
},
{
ID: "HP086", NameDE: "Stromversorgung — elektrisch", NameEN: "Power Supply — electrical",
RequiredComponentTags: []string{"electrical_part", "high_voltage"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"maintenance", "operation"},
GeneratedHazardCats: []string{"electrical_hazard"},
SuggestedMeasureIDs: []string{"M481", "M482", "M141"},
SuggestedEvidenceIDs: []string{"E14", "E20"},
Priority: 80,
// Source: R063, R311, R312, R568, R1068
},
{
ID: "HP087", NameDE: "Naeherungssensor — elektrisch", NameEN: "Proximity Sensor — electrical",
RequiredComponentTags: []string{"sensor_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"sensor_fault"},
SuggestedMeasureIDs: []string{"M214", "M119", "M141"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 70,
// Source: R073, R327, R582, R1082
},
{
ID: "HP088", NameDE: "Roboterarm — mechanisch", NameEN: "Robot Arm — mechanical",
RequiredComponentTags: []string{"high_force", "moving_part", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"automatic_operation", "maintenance", "teach"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M051", "M082", "M106", "M121", "M131"},
SuggestedEvidenceIDs: []string{"E08", "E09", "E21"},
Priority: 80,
// Source: R303, R304, R551, R552, R1051, R1052
},
{
ID: "HP089", NameDE: "Robotersteuerung — elektrisch", NameEN: "Robot Controller — electrical",
RequiredComponentTags: []string{"has_software", "programmable"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"software_fault"},
SuggestedMeasureIDs: []string{"M533", "M141"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R553, R1053
},
{
ID: "HP090", NameDE: "Greifer — mechanisch", NameEN: "Robot Gripper — mechanical",
RequiredComponentTags: []string{"clamping_part", "moving_part", "pinch_point"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"automatic_operation", "operation", "setup"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M003", "M004", "M106"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 80,
// Source: R057, R058, R554
},
{
ID: "HP091", NameDE: "Greifer — pneumatisch", NameEN: "Robot Gripper — pneumatic",
RequiredComponentTags: []string{"clamping_part", "moving_part", "pinch_point"},
RequiredEnergyTags: []string{"pneumatic_pressure"},
RequiredLifecycles: []string{"maintenance", "operation"},
GeneratedHazardCats: []string{"mechanical_hazard", "pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M004", "M021"},
SuggestedEvidenceIDs: []string{"E08", "E20"},
Priority: 80,
// Source: R555, R1054, R1055
},
{
ID: "HP092", NameDE: "Rollenfoerderer — mechanisch", NameEN: "Roller Conveyor — mechanical",
RequiredComponentTags: []string{"entanglement_risk", "moving_part", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M002", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 80,
// Source: R558, R1058
},
{
ID: "HP093", NameDE: "Drehtisch — mechanisch", NameEN: "Rotary Table — mechanical",
RequiredComponentTags: []string{"high_force", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"automatic_operation", "maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M051", "M054", "M121", "M131"},
SuggestedEvidenceIDs: []string{"E14", "E21"},
Priority: 80,
// Source: R309, R310
},
{
ID: "HP094", NameDE: "Drehscheibe — mechanisch", NameEN: "Rotating Disc — mechanical",
RequiredComponentTags: []string{"high_speed", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M002", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 80,
// Source: R565, R1065
},
{
ID: "HP095", NameDE: "Spindel — mechanisch", NameEN: "Rotating Spindle — mechanical",
RequiredComponentTags: []string{"cutting_part", "high_speed", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"maintenance", "operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M051", "M121", "M131"},
SuggestedEvidenceIDs: []string{"E20", "E21"},
Priority: 80,
// Source: R561, R562, R1061, R1062
},
{
ID: "HP096", NameDE: "Router — elektrisch", NameEN: "Router — electrical",
RequiredComponentTags: []string{"networked", "security_device"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"unauthorized_access"},
SuggestedMeasureIDs: []string{"M101", "M113"},
SuggestedEvidenceIDs: []string{"E16", "E17"},
Priority: 85,
// Source: R076, R330, R586, R1086
},
{
ID: "HP097", NameDE: "Gesamtsystem — gemischt", NameEN: "System — mixed",
RequiredComponentTags: []string{"has_software"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation", "safety_validation"},
GeneratedHazardCats: []string{"software_fault"},
SuggestedMeasureIDs: []string{"M082", "M106"},
SuggestedEvidenceIDs: []string{"E14", "E15"},
Priority: 70,
// Source: R599, R600, R1099, R1100
},
{
ID: "HP098", NameDE: "Werkzeugwechsler — mechanisch", NameEN: "Tool Changer — mechanical",
RequiredComponentTags: []string{"moving_part", "pinch_point"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"maintenance", "operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M002", "M141"},
SuggestedEvidenceIDs: []string{"E14", "E20"},
Priority: 80,
// Source: R059, R060
},
{
ID: "HP099", NameDE: "Touch-Bedienfeld — Software", NameEN: "Touch Interface — software",
RequiredComponentTags: []string{"has_software", "user_interface"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"hmi_error"},
SuggestedMeasureIDs: []string{"M101", "M113"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R592, R1092
},
{
ID: "HP100", NameDE: "Transformator — elektrisch", NameEN: "Transformer — electrical",
RequiredComponentTags: []string{"electrical_part", "high_voltage"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"inspection", "operation"},
GeneratedHazardCats: []string{"electrical_hazard", "thermal_hazard"},
SuggestedMeasureIDs: []string{"M481", "M477", "M141"},
SuggestedEvidenceIDs: []string{"E10"},
Priority: 80,
// Source: R064, R313, R314, R569, R1069
},
{
ID: "HP101", NameDE: "KI-Bilderkennung — Software", NameEN: "Vision Ai — software",
RequiredComponentTags: []string{"has_ai", "sensor_part"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"sensor_fault"},
SuggestedMeasureIDs: []string{"M214", "M119", "M141"},
SuggestedEvidenceIDs: []string{"E15"},
Priority: 70,
// Source: R077, R331, R588, R1088
},
{
ID: "HP102", NameDE: "Vision-Kamera — elektrisch", NameEN: "Vision Camera — electrical",
RequiredComponentTags: []string{"sensor_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"ai_misclassification"},
SuggestedMeasureIDs: []string{"M133", "M227", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 75,
// Source: R584, R1084
},
}
}