Files
breakpilot-compliance/ai-compliance-sdk/internal/iace/hazard_patterns_extended.go
T
Benjamin Admin 6a3e96d54c fix(iace): set-based measure-category filter + 235 pattern-author fixes
Two-part nachhaltiger fix replacing the previous "fill to 5 mitigations
no matter what" behavior that the GT-Bremse benchmark proved
unfaithful (e.g. HP1625 "scharfe Kanten" returning M005 "Rotations-
bewegung vermeiden" via category fallback; HP1651 "Wiederanlauf
Roboter" returning M054 "Sichere thermische Auslegung" via
mismatched pattern reference).

PART A — Set-based category filter (handlers package):
- acceptableMeasureCategories: replaces 1:1 patternCatToMeasureCat
  with a curated set per pattern category, so e.g.
  safety_function_failure now accepts software_control measures
  (watchdogs, plausibility checks) and emc_hazard accepts both
  electrical and software_control measures
- isCategoryCompatible: gate every measure id against the accepted
  set before creating a mitigation; mismatches log MEASURE-SKIP
- The old category fallback is REMOVED. A hazard whose pattern has
  no category-compatible measure is now created with zero mitigations
  and logged as COVERAGE-GAP — the operator must consult an expert.
  No more silent invention of generic defaults.

PART B — 235 pattern author-error fixes across 26 files:
- HP040-HP044 (AI): M101/M102/M103 (Auffangwanne/Absauganlage) ->
  M133 Anomalieerkennung + M214 Plausibilitaet + M213 Sensor-Redundanz
  + M044 Zweikanalige Steuerung + others
- HP011-HP015, HP104-HP109, HP1085-HP1095, HP1281-HP1334 (electrical):
  M001-M005/M054/M061 placeholders -> M481/M482 Isolation +
  M511-M522 PE/Schutzleiter/RCD/Hauptschalter
- HP110-HP1331 (material_environmental): M101-M103 -> M384-M395
  Brandschutz/Laserschutz + M533/M408 SDB/PSA
- HP800-HP858, HP1178-HP1264 (software/sensor/hmi):
  M101/M104 -> M105/M106/M107/M214 SPS/Watchdog/Plausibilitaet
- HP026, HP611-HP1690 (ergonomic): M001/M082 -> M353-M360 +
  M530-M532 Hebehilfe/ergonomische Hoehe
- HP201-HP1697 (mechanical): M054/M051 -> M002/M008/M061/M141 +
  M487/M488 Tueroeffnung-Stillsetzung/Wiederanlauf
- Plus EMF/Strahlung/Brand/Lärm/Vibration/Kommunikation/Cyber

Coverage shift (Pattern-Author-Fehler bei aktiviertem Set-Filter):
   start:         237 patterns with zero category-compatible measures
   after Stufe 1A:   5 (AI)
   after Stufe 1B:  20 (mechanical Bestand)
   after Stufe 1C:  35 (electrical Bestand)
   after Stufe 1D:  29 (material_environmental)
   after Stufe 1E:  29 (software/sensor/hmi)
   after Stufe 1F:  20 (ergonomic)
   after Stufe 1G:  80 (thermal/comm/radiation/fire/safety)
   final:           0  (28 extended.go/extended2.go duplicates fixed)

New regression tests:
- TestEveryPattern_HasCategoryCompatibleMeasure: every pattern in
  collectAllPatterns() must reference at least one category-compatible
  measure; gaps must be explicitly listed in AllowlistKnownGaps
  (currently empty). Fails CI for any new pattern that drifts.
- TestAcceptableMeasureCategories: pins the set-mapping for the
  7 most-bug-prone pattern categories.
- TestIsCategoryCompatible_EmptyMeasureCat: protects legacy entries.

A separate task #11 tracks 58 HP-ID duplicates between
extended.go/extended2.go and cobot.go/press.go/operational.go —
patterns are semantically different and TestGetBuiltinHazardPatterns_-
UniqueIDs misses them because it only checks HP001-HP044.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-16 21:11:02 +02:00

335 lines
14 KiB
Go

package iace
// GetExtendedHazardPatterns returns 58 additional patterns
// derived from the Rule Library documents (R051-R1550).
// These supplement the 44 built-in patterns in hazard_patterns.go.
// Patterns HP045-HP073 are defined here; HP074-HP102 in hazard_patterns_extended2.go.
func GetExtendedHazardPatterns() []HazardPattern {
return append(getExtendedHazardPatternsA(), getExtendedHazardPatternsB()...)
}
// getExtendedHazardPatternsA returns patterns HP045-HP073.
func getExtendedHazardPatternsA() []HazardPattern {
return []HazardPattern{
{
ID: "HP045", NameDE: "Aktor — elektrisch", NameEN: "Actuator — electrical",
RequiredComponentTags: []string{"actuator_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M141"},
SuggestedEvidenceIDs: []string{"E21"},
Priority: 80,
// Source: R341
},
{
ID: "HP046", NameDE: "Aktor — mechanisch", NameEN: "Actuator — mechanical",
RequiredComponentTags: []string{"actuator_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M141"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 80,
// Source: R340
},
{
ID: "HP047", NameDE: "KI-Steuerung — Software", NameEN: "Ai Controller — software",
RequiredComponentTags: []string{"has_ai", "has_software", "programmable"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"ai_misclassification"},
SuggestedMeasureIDs: []string{"M133", "M227", "M141"},
SuggestedEvidenceIDs: []string{"E15"},
Priority: 75,
// Source: R590, R1090
},
{
ID: "HP048", NameDE: "Kabelbaum — elektrisch", NameEN: "Cable Harness — electrical",
RequiredComponentTags: []string{"electrical_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"installation", "operation"},
GeneratedHazardCats: []string{"electrical_hazard"},
SuggestedMeasureIDs: []string{"M481", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 80,
// Source: R065, R570, R1070
},
{
ID: "HP049", NameDE: "Kabelsystem — elektrisch", NameEN: "Cable System — electrical",
RequiredComponentTags: []string{"electrical_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"installation", "operation"},
GeneratedHazardCats: []string{"electrical_hazard"},
SuggestedMeasureIDs: []string{"M481", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 80,
// Source: R317, R318
},
{
ID: "HP050", NameDE: "Kamerasystem — elektrisch", NameEN: "Camera System — electrical",
RequiredComponentTags: []string{"sensor_part"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"ai_misclassification"},
SuggestedMeasureIDs: []string{"M133", "M227", "M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 75,
// Source: R074, R328
},
{
ID: "HP051", NameDE: "Druckluftleitung — pneumatisch", NameEN: "Compressed Air Line — pneumatic",
RequiredComponentTags: []string{"pneumatic_part"},
RequiredEnergyTags: []string{"pneumatic_pressure"},
RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M021"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 70,
// Source: R070
},
{
ID: "HP052", NameDE: "Kompressor — pneumatisch", NameEN: "Compressor — pneumatic",
RequiredComponentTags: []string{"high_pressure", "noise_source", "pneumatic_part"},
RequiredEnergyTags: []string{"pneumatic_pressure"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M022"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R578, R1078
},
{
ID: "HP053", NameDE: "Schaltschrank — elektrisch", NameEN: "Control Cabinet — electrical",
RequiredComponentTags: []string{"electrical_part", "high_voltage"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"maintenance", "operation"},
GeneratedHazardCats: []string{"electrical_hazard"},
SuggestedMeasureIDs: []string{"M481", "M482", "M141"},
SuggestedEvidenceIDs: []string{"E10", "E20"},
Priority: 80,
// Source: R061, R062, R315, R316, R566, R567, R1066, R1067
},
{
ID: "HP054", NameDE: "Steuerungsschnittstelle — Software", NameEN: "Control Interface — software",
RequiredComponentTags: []string{"has_software", "user_interface"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"software_fault"},
SuggestedMeasureIDs: []string{"M101", "M113"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R080, R334
},
{
ID: "HP055", NameDE: "Steuerung — elektrisch", NameEN: "Controller — electrical",
RequiredComponentTags: []string{"has_software", "programmable"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"restart"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M141"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 80,
// Source: R339, R598, R1098
},
{
ID: "HP056", NameDE: "Foerderband — mechanisch", NameEN: "Conveyor Belt — mechanical",
RequiredComponentTags: []string{"entanglement_risk", "moving_part", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"automatic_operation", "cleaning", "operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M002", "M141"},
SuggestedEvidenceIDs: []string{"E20", "E21"},
Priority: 80,
// Source: R053, R054, R556, R557, R1056, R1057
},
{
ID: "HP057", NameDE: "Foerdersystem — mechanisch", NameEN: "Conveyor System — mechanical",
RequiredComponentTags: []string{"entanglement_risk", "moving_part", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"cleaning", "operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M061", "M002", "M141"},
SuggestedEvidenceIDs: []string{"E20", "E21"},
Priority: 80,
// Source: R305, R306
},
{
ID: "HP058", NameDE: "Kuehlgeraet — thermisch", NameEN: "Cooling Unit — thermal",
RequiredComponentTags: []string{"high_temperature"},
RequiredEnergyTags: []string{"thermal"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"thermal_hazard"},
SuggestedMeasureIDs: []string{"M141"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R581, R1081
},
{
ID: "HP059", NameDE: "Kupplung — mechanisch", NameEN: "Coupling — mechanical",
RequiredComponentTags: []string{"rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M012"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 80,
// Source: R056, R564, R1064
},
{
ID: "HP060", NameDE: "Diagnosemodul — Software", NameEN: "Diagnostic Module — software",
RequiredComponentTags: []string{"has_software", "safety_device"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"software_fault"},
SuggestedMeasureIDs: []string{"M105", "M141"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R596, R1096
},
{
ID: "HP061", NameDE: "Firewall — Software", NameEN: "Firewall — software",
RequiredComponentTags: []string{"networked", "security_device"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"unauthorized_access"},
SuggestedMeasureIDs: []string{"M188", "M186", "M141"},
SuggestedEvidenceIDs: []string{"E16"},
Priority: 85,
// Source: R587, R1087
},
{
ID: "HP062", NameDE: "Firmware — Software", NameEN: "Firmware — software",
RequiredComponentTags: []string{"has_software", "programmable"},
RequiredEnergyTags: []string{},
RequiredLifecycles: []string{"software_update"},
GeneratedHazardCats: []string{"update_failure"},
SuggestedMeasureIDs: []string{"M188", "M186", "M141"},
SuggestedEvidenceIDs: []string{"E18"},
Priority: 70,
// Source: R338, R597, R1097
},
{
ID: "HP063", NameDE: "Ofen — thermisch", NameEN: "Furnace — thermal",
RequiredComponentTags: []string{"high_temperature"},
RequiredEnergyTags: []string{"thermal"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"thermal_hazard"},
SuggestedMeasureIDs: []string{"M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 70,
// Source: R326, R580, R1080
},
{
ID: "HP064", NameDE: "Ofenkammer — thermisch", NameEN: "Furnace Chamber — thermal",
RequiredComponentTags: []string{"high_temperature"},
RequiredEnergyTags: []string{"thermal"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"thermal_hazard"},
SuggestedMeasureIDs: []string{"M141"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 70,
// Source: R072
},
{
ID: "HP065", NameDE: "Getriebe — mechanisch", NameEN: "Gearbox — mechanical",
RequiredComponentTags: []string{"pinch_point", "rotating_part"},
RequiredEnergyTags: []string{"kinetic"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M004"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 80,
// Source: R055, R563, R1063
},
{
ID: "HP066", NameDE: "Heizelement — thermisch", NameEN: "Heating Element — thermal",
RequiredComponentTags: []string{"high_temperature"},
RequiredEnergyTags: []string{"thermal"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"thermal_hazard"},
SuggestedMeasureIDs: []string{"M141"},
SuggestedEvidenceIDs: []string{"E10"},
Priority: 70,
// Source: R071, R325, R579, R1079
},
{
ID: "HP067", NameDE: "HMI-Bedienterminal — elektrisch", NameEN: "Hmi — electrical",
RequiredComponentTags: []string{"has_software", "user_interface"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"hmi_error"},
SuggestedMeasureIDs: []string{"M131"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 70,
// Source: R333
},
{
ID: "HP068", NameDE: "HMI-Panel — elektrisch", NameEN: "Hmi Panel — electrical",
RequiredComponentTags: []string{"has_software", "user_interface"},
RequiredEnergyTags: []string{"electrical_energy"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"hmi_error"},
SuggestedMeasureIDs: []string{"M131"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 70,
// Source: R079, R591, R1091
},
{
ID: "HP069", NameDE: "Hydraulikzylinder — hydraulisch", NameEN: "Hydraulic Cylinder — hydraulic",
RequiredComponentTags: []string{"high_force", "high_pressure", "hydraulic_part", "moving_part"},
RequiredEnergyTags: []string{"hydraulic_pressure"},
RequiredLifecycles: []string{"maintenance", "operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M021", "M022"},
SuggestedEvidenceIDs: []string{"E08", "E11", "E20"},
Priority: 80,
// Source: R066, R319, R320, R572, R1072
},
{
ID: "HP070", NameDE: "Hydraulikschlauch — hydraulisch", NameEN: "Hydraulic Hose — hydraulic",
RequiredComponentTags: []string{"high_pressure", "hydraulic_part"},
RequiredEnergyTags: []string{"hydraulic_pressure"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M051"},
SuggestedEvidenceIDs: []string{"E11"},
Priority: 70,
// Source: R067, R321, R573, R1073
},
{
ID: "HP071", NameDE: "Hydraulikpumpe — hydraulisch", NameEN: "Hydraulic Pump — hydraulic",
RequiredComponentTags: []string{"high_pressure", "hydraulic_part"},
RequiredEnergyTags: []string{"hydraulic_pressure"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M021", "M022"},
SuggestedEvidenceIDs: []string{"E11", "E14"},
Priority: 70,
// Source: R068, R322, R571, R1071
},
{
ID: "HP072", NameDE: "Hydrauliksystem — hydraulisch", NameEN: "Hydraulic System — hydraulic",
RequiredComponentTags: []string{"high_pressure", "hydraulic_part"},
RequiredEnergyTags: []string{"hydraulic_pressure"},
RequiredLifecycles: []string{"maintenance"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M021"},
SuggestedEvidenceIDs: []string{"E20"},
Priority: 80,
// Source: R575, R1075
},
{
ID: "HP073", NameDE: "Hydraulikventil — hydraulisch", NameEN: "Hydraulic Valve — hydraulic",
RequiredComponentTags: []string{"high_pressure", "hydraulic_part"},
RequiredEnergyTags: []string{"hydraulic_pressure"},
RequiredLifecycles: []string{"operation"},
GeneratedHazardCats: []string{"pneumatic_hydraulic"},
SuggestedMeasureIDs: []string{"M522", "M539", "M141"},
SuggestedEvidenceIDs: []string{"E14"},
Priority: 70,
// Source: R574, R1074
},
}
}