{ "total_rules": 171, "sources": [ "Rule Library Additional 250 Rules.docx", "Rule Library Additional 250 Rules R301-r550.docx", "Rule Library Additional 500 Rules R551-r1050.docx", "Rule Library Additional 500 Rules R1051-r1550.docx" ], "rules": [ { "rule_id": "R051", "component": "linear_axis", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "collision", "crushing" ], "recommended_measures": [ "guard", "safe_speed_monitoring" ], "required_evidence": [ "safety_function_test" ] }, { "rule_id": "R052", "component": "linear_axis", "energy_source": "mechanical", "lifecycle_phase": "maintenance", "hazards": [ "unexpected_motion" ], "recommended_measures": [ "lockout_tagout" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R053", "component": "conveyor_belt", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "drawing_in" ], "recommended_measures": [ "guard" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R054", "component": "conveyor_belt", "energy_source": "mechanical", "lifecycle_phase": "cleaning", "hazards": [ "contact_with_moving_parts" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R055", "component": "gearbox", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "gear_breakage" ], "recommended_measures": [ "overload_protection" ], "required_evidence": [ "load_test" ] }, { "rule_id": "R056", "component": "coupling", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "rotational_overload" ], "recommended_measures": [ "safety_coupling" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R057", "component": "robot_gripper", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "dropping_object" ], "recommended_measures": [ "grip_force_monitoring" ], "required_evidence": [ "load_test" ] }, { "rule_id": "R058", "component": "robot_gripper", "energy_source": "mechanical", "lifecycle_phase": "setup", "hazards": [ "pinching" ], "recommended_measures": [ "reduced_speed" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R059", "component": "tool_changer", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "tool_release" ], "recommended_measures": [ "tool_locking_system" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R060", "component": "tool_changer", "energy_source": "mechanical", "lifecycle_phase": "maintenance", "hazards": [ "falling_tool" ], "recommended_measures": [ "mechanical_lock" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R061", "component": "control_cabinet", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "electric_shock" ], "recommended_measures": [ "grounding" ], "required_evidence": [ "grounding_test" ] }, { "rule_id": "R062", "component": "control_cabinet", "energy_source": "electrical", "lifecycle_phase": "maintenance", "hazards": [ "electric_shock" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R063", "component": "power_supply", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "overcurrent" ], "recommended_measures": [ "circuit_breaker" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R064", "component": "transformer", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "overheating" ], "recommended_measures": [ "temperature_monitoring" ], "required_evidence": [ "temperature_test" ] }, { "rule_id": "R065", "component": "cable_harness", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "insulation_damage" ], "recommended_measures": [ "cable_protection" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R066", "component": "hydraulic_cylinder", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "pressure_relief_valve" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R067", "component": "hydraulic_hose", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "hose_burst" ], "recommended_measures": [ "hose_protection" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R068", "component": "hydraulic_pump", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "overpressure" ], "recommended_measures": [ "pressure_monitoring" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R069", "component": "pneumatic_cylinder", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "flow_control_valve" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R070", "component": "compressed_air_line", "energy_source": "pneumatic", "lifecycle_phase": "maintenance", "hazards": [ "hose_whip" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R071", "component": "heating_element", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "burn" ], "recommended_measures": [ "thermal_insulation" ], "required_evidence": [ "temperature_test" ] }, { "rule_id": "R072", "component": "furnace_chamber", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "heat_exposure" ], "recommended_measures": [ "heat_shield" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R073", "component": "proximity_sensor", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "false_detection" ], "recommended_measures": [ "sensor_redundancy" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R074", "component": "camera_system", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "misclassification" ], "recommended_measures": [ "calibration" ], "required_evidence": [ "calibration_protocol" ] }, { "rule_id": "R075", "component": "industrial_switch", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "network_failure" ], "recommended_measures": [ "network_redundancy" ], "required_evidence": [ "failover_test" ] }, { "rule_id": "R076", "component": "router", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "unauthorized_access" ], "recommended_measures": [ "authentication" ], "required_evidence": [ "security_audit" ] }, { "rule_id": "R077", "component": "vision_ai", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "false_object_detection" ], "recommended_measures": [ "confidence_threshold" ], "required_evidence": [ "model_validation" ] }, { "rule_id": "R078", "component": "ml_model", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "model_drift" ], "recommended_measures": [ "drift_monitoring" ], "required_evidence": [ "model_test" ] }, { "rule_id": "R079", "component": "hmi_panel", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "operator_error" ], "recommended_measures": [ "confirmation_dialog" ], "required_evidence": [ "usability_test" ] }, { "rule_id": "R080", "component": "control_interface", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "incorrect_command" ], "recommended_measures": [ "access_control" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R301", "component": "linear_axis", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "collision" ], "recommended_measures": [ "guard" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R302", "component": "linear_axis", "energy_source": "mechanical", "lifecycle_phase": "setup", "hazards": [ "crushing" ], "recommended_measures": [ "reduced_speed" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R303", "component": "robot_arm", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "collision" ], "recommended_measures": [ "laser_scanner" ], "required_evidence": [ "safety_function_test" ] }, { "rule_id": "R304", "component": "robot_arm", "energy_source": "mechanical", "lifecycle_phase": "teach", "hazards": [ "unexpected_motion" ], "recommended_measures": [ "enabling_device" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R305", "component": "conveyor_system", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "drawing_in" ], "recommended_measures": [ "guard" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R306", "component": "conveyor_system", "energy_source": "mechanical", "lifecycle_phase": "cleaning", "hazards": [ "contact_with_moving_parts" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R307", "component": "lifting_device", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "falling_load" ], "recommended_measures": [ "load_monitor" ], "required_evidence": [ "load_test" ] }, { "rule_id": "R308", "component": "lifting_device", "energy_source": "mechanical", "lifecycle_phase": "transport", "hazards": [ "load_instability" ], "recommended_measures": [ "load_securing" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R309", "component": "rotary_table", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "collision" ], "recommended_measures": [ "guard" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R310", "component": "rotary_table", "energy_source": "mechanical", "lifecycle_phase": "maintenance", "hazards": [ "unexpected_motion" ], "recommended_measures": [ "lockout_tagout" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R311", "component": "power_supply", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "overcurrent" ], "recommended_measures": [ "circuit_breaker" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R312", "component": "power_supply", "energy_source": "electrical", "lifecycle_phase": "maintenance", "hazards": [ "electric_shock" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R313", "component": "transformer", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "overheating" ], "recommended_measures": [ "temperature_monitor" ], "required_evidence": [ "temperature_test" ] }, { "rule_id": "R314", "component": "transformer", "energy_source": "electrical", "lifecycle_phase": "inspection", "hazards": [ "insulation_failure" ], "recommended_measures": [ "insulation_check" ], "required_evidence": [ "insulation_test" ] }, { "rule_id": "R315", "component": "control_cabinet", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "electric_shock" ], "recommended_measures": [ "grounding" ], "required_evidence": [ "grounding_test" ] }, { "rule_id": "R316", "component": "control_cabinet", "energy_source": "electrical", "lifecycle_phase": "maintenance", "hazards": [ "electric_shock" ], "recommended_measures": [ "disconnect_switch" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R317", "component": "cable_system", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "insulation_damage" ], "recommended_measures": [ "cable_protection" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R318", "component": "cable_system", "energy_source": "electrical", "lifecycle_phase": "installation", "hazards": [ "incorrect_connection" ], "recommended_measures": [ "connection_validation" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R319", "component": "hydraulic_cylinder", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "pressure_relief_valve" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R320", "component": "hydraulic_cylinder", "energy_source": "hydraulic", "lifecycle_phase": "maintenance", "hazards": [ "stored_energy" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R321", "component": "hydraulic_hose", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "hose_burst" ], "recommended_measures": [ "hose_guard" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R322", "component": "hydraulic_pump", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "overpressure" ], "recommended_measures": [ "pressure_monitor" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R323", "component": "pneumatic_cylinder", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "flow_control" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R324", "component": "pneumatic_line", "energy_source": "pneumatic", "lifecycle_phase": "maintenance", "hazards": [ "hose_whip" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R325", "component": "heating_element", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "burn" ], "recommended_measures": [ "thermal_insulation" ], "required_evidence": [ "temperature_test" ] }, { "rule_id": "R326", "component": "furnace", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "heat_exposure" ], "recommended_measures": [ "heat_shield" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R327", "component": "proximity_sensor", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "false_signal" ], "recommended_measures": [ "sensor_redundancy" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R328", "component": "camera_system", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "misclassification" ], "recommended_measures": [ "calibration" ], "required_evidence": [ "calibration_protocol" ] }, { "rule_id": "R329", "component": "industrial_switch", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "network_failure" ], "recommended_measures": [ "network_redundancy" ], "required_evidence": [ "failover_test" ] }, { "rule_id": "R330", "component": "router", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "unauthorized_access" ], "recommended_measures": [ "authentication" ], "required_evidence": [ "security_audit" ] }, { "rule_id": "R331", "component": "vision_ai", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "false_detection" ], "recommended_measures": [ "confidence_threshold" ], "required_evidence": [ "model_validation" ] }, { "rule_id": "R332", "component": "ml_model", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "model_drift" ], "recommended_measures": [ "drift_monitoring" ], "required_evidence": [ "model_test" ] }, { "rule_id": "R333", "component": "hmi", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "operator_error" ], "recommended_measures": [ "confirmation_dialog" ], "required_evidence": [ "usability_test" ] }, { "rule_id": "R334", "component": "control_interface", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "incorrect_command" ], "recommended_measures": [ "access_control" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R335", "component": "machine_frame", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "structural_failure" ], "recommended_measures": [ "reinforcement" ], "required_evidence": [ "structural_calculation" ] }, { "rule_id": "R336", "component": "platform", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "fall" ], "recommended_measures": [ "handrail" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R337", "component": "monitoring_system", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "missed_alarm" ], "recommended_measures": [ "alarm_test" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R338", "component": "firmware", "energy_source": "software", "lifecycle_phase": "software_update", "hazards": [ "faulty_update" ], "recommended_measures": [ "signed_update" ], "required_evidence": [ "signature_verification" ] }, { "rule_id": "R339", "component": "controller", "energy_source": "electrical", "lifecycle_phase": "restart", "hazards": [ "unsafe_restart" ], "recommended_measures": [ "restart_validation" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R340", "component": "actuator", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "unexpected_motion" ], "recommended_measures": [ "safe_stop" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R341", "component": "actuator", "energy_source": "electrical", "lifecycle_phase": "maintenance", "hazards": [ "unexpected_start" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R551", "component": "robot_arm", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "collision" ], "recommended_measures": [ "safety_scanner" ], "required_evidence": [ "safety_function_test" ] }, { "rule_id": "R552", "component": "robot_arm", "energy_source": "mechanical", "lifecycle_phase": "maintenance", "hazards": [ "unexpected_motion" ], "recommended_measures": [ "lockout_tagout" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R553", "component": "robot_controller", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "logic_error" ], "recommended_measures": [ "software_validation" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R554", "component": "robot_gripper", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "object_drop" ], "recommended_measures": [ "grip_force_monitoring" ], "required_evidence": [ "load_test" ] }, { "rule_id": "R555", "component": "robot_gripper", "energy_source": "pneumatic", "lifecycle_phase": "maintenance", "hazards": [ "sudden_release" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R556", "component": "conveyor_belt", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "drawing_in" ], "recommended_measures": [ "guard" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R557", "component": "conveyor_belt", "energy_source": "mechanical", "lifecycle_phase": "cleaning", "hazards": [ "contact_with_moving_parts" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R558", "component": "roller_conveyor", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "pinching" ], "recommended_measures": [ "protective_cover" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R559", "component": "palletizer", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "falling_load" ], "recommended_measures": [ "load_monitoring" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R560", "component": "lifting_table", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "crushing" ], "recommended_measures": [ "pressure_limit" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R561", "component": "rotating_spindle", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "entanglement" ], "recommended_measures": [ "enclosure" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R562", "component": "rotating_spindle", "energy_source": "mechanical", "lifecycle_phase": "maintenance", "hazards": [ "unexpected_rotation" ], "recommended_measures": [ "lockout_tagout" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R563", "component": "gearbox", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "gear_failure" ], "recommended_measures": [ "overload_protection" ], "required_evidence": [ "load_test" ] }, { "rule_id": "R564", "component": "coupling", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "rotational_overload" ], "recommended_measures": [ "safety_coupling" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R565", "component": "rotating_disc", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "ejected_parts" ], "recommended_measures": [ "protective_shield" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R566", "component": "control_cabinet", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "electric_shock" ], "recommended_measures": [ "grounding" ], "required_evidence": [ "grounding_test" ] }, { "rule_id": "R567", "component": "control_cabinet", "energy_source": "electrical", "lifecycle_phase": "maintenance", "hazards": [ "electric_shock" ], "recommended_measures": [ "disconnect_switch" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R568", "component": "power_supply", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "overcurrent" ], "recommended_measures": [ "circuit_breaker" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R569", "component": "transformer", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "overheating" ], "recommended_measures": [ "temperature_monitor" ], "required_evidence": [ "temperature_test" ] }, { "rule_id": "R570", "component": "cable_harness", "energy_source": "electrical", "lifecycle_phase": "installation", "hazards": [ "incorrect_wiring" ], "recommended_measures": [ "connection_validation" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R571", "component": "hydraulic_pump", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "overpressure" ], "recommended_measures": [ "pressure_relief_valve" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R572", "component": "hydraulic_cylinder", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "flow_control" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R573", "component": "hydraulic_hose", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "hose_burst" ], "recommended_measures": [ "hose_guard" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R574", "component": "hydraulic_valve", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "pressure_spike" ], "recommended_measures": [ "pressure_monitoring" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R575", "component": "hydraulic_system", "energy_source": "hydraulic", "lifecycle_phase": "maintenance", "hazards": [ "stored_energy" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R576", "component": "pneumatic_cylinder", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "flow_regulator" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R577", "component": "pneumatic_line", "energy_source": "pneumatic", "lifecycle_phase": "maintenance", "hazards": [ "hose_whip" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R578", "component": "compressor", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "overpressure" ], "recommended_measures": [ "pressure_switch" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R579", "component": "heating_element", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "burn" ], "recommended_measures": [ "thermal_insulation" ], "required_evidence": [ "temperature_test" ] }, { "rule_id": "R580", "component": "furnace", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "heat_exposure" ], "recommended_measures": [ "heat_shield" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R581", "component": "cooling_unit", "energy_source": "thermal", "lifecycle_phase": "operation", "hazards": [ "coolant_leak" ], "recommended_measures": [ "leak_detection" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R582", "component": "proximity_sensor", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "false_signal" ], "recommended_measures": [ "sensor_redundancy" ], "required_evidence": [ "functional_test" ] }, { 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"lifecycle_phase": "operation", "hazards": [ "operator_error" ], "recommended_measures": [ "confirmation_dialog" ], "required_evidence": [ "usability_test" ] }, { "rule_id": "R592", "component": "touch_interface", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "incorrect_input" ], "recommended_measures": [ "access_control" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R593", "component": "machine_frame", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "structural_failure" ], "recommended_measures": [ "reinforcement" ], "required_evidence": [ "structural_calculation" ] }, { "rule_id": "R594", "component": "platform", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "fall" ], "recommended_measures": [ "handrail" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R595", "component": "monitoring_system", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "missed_alarm" ], "recommended_measures": [ "alarm_test" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R596", "component": "diagnostic_module", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "incorrect_diagnosis" ], "recommended_measures": [ "validation_logic" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R597", "component": "firmware", "energy_source": "software", "lifecycle_phase": "software_update", "hazards": [ "faulty_update" ], "recommended_measures": [ "signed_update" ], "required_evidence": [ "signature_verification" ] }, { "rule_id": "R598", "component": "controller", "energy_source": "electrical", "lifecycle_phase": "restart", "hazards": [ "unsafe_restart" ], "recommended_measures": [ "restart_validation" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R599", "component": "system", "energy_source": "mixed", "lifecycle_phase": "operation", "hazards": [ "system_failure" ], "recommended_measures": [ "redundancy" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R600", "component": "system", "energy_source": "mixed", "lifecycle_phase": "safety_validation", "hazards": [ "safety_function_failure" ], "recommended_measures": [ "safety_validation" ], "required_evidence": [ "validation_report" ] }, { "rule_id": "R1051", "component": "robot_arm", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "collision" ], "recommended_measures": [ "safety_scanner" ], "required_evidence": [ "safety_function_test" ] }, { "rule_id": "R1052", "component": "robot_arm", "energy_source": "mechanical", "lifecycle_phase": "maintenance", "hazards": [ "unexpected_motion" ], "recommended_measures": [ "lockout_tagout" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R1053", "component": "robot_controller", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "logic_error" ], "recommended_measures": [ "software_validation" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R1054", "component": "robot_gripper", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "object_drop" ], "recommended_measures": [ "grip_force_monitoring" ], "required_evidence": [ "load_test" ] }, { "rule_id": "R1055", "component": "robot_gripper", "energy_source": "pneumatic", "lifecycle_phase": "maintenance", "hazards": [ "pressure_release" ], "recommended_measures": [ "pressure_isolation" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R1056", "component": "conveyor_belt", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "drawing_in" ], "recommended_measures": [ "guard" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R1057", "component": "conveyor_belt", "energy_source": "mechanical", "lifecycle_phase": "cleaning", "hazards": [ "contact_with_moving_parts" ], "recommended_measures": [ "energy_isolation" ], "required_evidence": [ "maintenance_protocol" ] }, { "rule_id": "R1058", "component": "roller_conveyor", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "pinching" ], "recommended_measures": [ "protective_cover" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R1059", "component": "palletizer", "energy_source": "mechanical", "lifecycle_phase": "automatic_operation", "hazards": [ "falling_load" ], "recommended_measures": [ "load_monitoring" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R1060", "component": "lifting_table", "energy_source": "hydraulic", "lifecycle_phase": "operation", "hazards": [ "crushing" ], "recommended_measures": [ "pressure_limit" ], "required_evidence": [ "pressure_test" ] }, { "rule_id": "R1061", "component": "rotating_spindle", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "entanglement" ], "recommended_measures": [ "enclosure" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R1062", "component": 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"pressure_spike" ], "recommended_measures": [ "pressure_monitoring" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R1075", "component": "hydraulic_system", "energy_source": "hydraulic", "lifecycle_phase": "maintenance", "hazards": [ "stored_energy" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "measurement_protocol" ] }, { "rule_id": "R1076", "component": "pneumatic_cylinder", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "sudden_motion" ], "recommended_measures": [ "flow_regulator" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R1077", "component": "pneumatic_line", "energy_source": "pneumatic", "lifecycle_phase": "maintenance", "hazards": [ "hose_whip" ], "recommended_measures": [ "pressure_release" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R1078", "component": "compressor", "energy_source": "pneumatic", "lifecycle_phase": "operation", "hazards": [ "overpressure" ], 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"rule_id": "R1087", "component": "firewall", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "unauthorized_traffic" ], "recommended_measures": [ "network_filtering" ], "required_evidence": [ "penetration_test" ] }, { "rule_id": "R1088", "component": "vision_ai", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "false_detection" ], "recommended_measures": [ "confidence_threshold" ], "required_evidence": [ "model_validation" ] }, { "rule_id": "R1089", "component": "ml_model", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "model_drift" ], "recommended_measures": [ "drift_monitoring" ], "required_evidence": [ "model_test" ] }, { "rule_id": "R1090", "component": "ai_controller", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "unsafe_decision" ], "recommended_measures": [ "human_override" ], "required_evidence": [ "validation_report" ] }, { "rule_id": "R1091", "component": "hmi_panel", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "operator_error" ], "recommended_measures": [ "confirmation_dialog" ], "required_evidence": [ "usability_test" ] }, { "rule_id": "R1092", "component": "touch_interface", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "incorrect_input" ], "recommended_measures": [ "access_control" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R1093", "component": "machine_frame", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "structural_failure" ], "recommended_measures": [ "reinforcement" ], "required_evidence": [ "structural_calculation" ] }, { "rule_id": "R1094", "component": "platform", "energy_source": "mechanical", "lifecycle_phase": "operation", "hazards": [ "fall" ], "recommended_measures": [ "handrail" ], "required_evidence": [ "inspection" ] }, { "rule_id": "R1095", "component": "monitoring_system", "energy_source": "electrical", "lifecycle_phase": "operation", "hazards": [ "missed_alarm" ], "recommended_measures": [ "alarm_test" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R1096", "component": "diagnostic_module", "energy_source": "software", "lifecycle_phase": "operation", "hazards": [ "incorrect_diagnosis" ], "recommended_measures": [ "validation_logic" ], "required_evidence": [ "software_test" ] }, { "rule_id": "R1097", "component": "firmware", "energy_source": "software", "lifecycle_phase": "software_update", "hazards": [ "faulty_update" ], "recommended_measures": [ "signed_update" ], "required_evidence": [ "signature_verification" ] }, { "rule_id": "R1098", "component": "controller", "energy_source": "electrical", "lifecycle_phase": "restart", "hazards": [ "unsafe_restart" ], "recommended_measures": [ "restart_validation" ], "required_evidence": [ "functional_test" ] }, { "rule_id": "R1099", "component": "system", "energy_source": "mixed", "lifecycle_phase": "operation", "hazards": [ "system_failure" ], "recommended_measures": [ "redundancy" ], "required_evidence": [ "system_test" ] }, { "rule_id": "R1100", "component": "system", "energy_source": "mixed", "lifecycle_phase": "safety_validation", "hazards": [ "safety_function_failure" ], "recommended_measures": [ "safety_validation" ], "required_evidence": [ "validation_report" ] } ], "stats": { "unique_components": 56, "unique_hazards": 59, "unique_measures": 63, "unique_evidence": 22, "energy_source_distribution": { "electrical": 54, "mechanical": 50, "software": 21, "hydraulic": 19, "pneumatic": 13, "thermal": 10, "mixed": 4 }, "lifecycle_phase_distribution": { "operation": 119, "maintenance": 22, "automatic_operation": 10, "cleaning": 4, "installation": 3, "software_update": 3, "restart": 3, "setup": 2, "safety_validation": 2, "teach": 1, "transport": 1, "inspection": 1 } } }