package iace // GetFinalPatternsA returns 85 mechanical hazard patterns with body-part // and situation-specific variants (HP1000-HP1084). func GetFinalPatternsA() []HazardPattern { return []HazardPattern{ // === Quetschen Hand (5) === { ID: "HP1000", NameDE: "Quetschen Hand zwischen Walzen", NameEN: "Hand crush between rollers", RequiredComponentTags: []string{"crush_point", "rotating_part"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Hand geraet zwischen gegenlaeufige Walzen", TriggerDE: "Eingriff bei laufendem Walzenpaar", HarmDE: "Quetschung, Fraktur der Hand", AffectedDE: "Bedienpersonal", ZoneDE: "Walzenspalt, Einlaufseite", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1001", NameDE: "Quetschen Hand unter Stempel", NameEN: "Hand crush under stamp", RequiredComponentTags: []string{"crush_point", "moving_part", "high_force"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Hand befindet sich unter absenkendem Stempel", TriggerDE: "Werkstueck manuell nachjustiert bei Automatikbetrieb", HarmDE: "Schwere Quetschung, Amputation", AffectedDE: "Einrichter, Bedienpersonal", ZoneDE: "Stempelbereich, Matrize", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1002", NameDE: "Quetschen Hand in Zahnradgetriebe", NameEN: "Hand crush in gear mechanism", RequiredComponentTags: []string{"crush_point", "rotating_part"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Hand greift in offenliegendes Zahnradgetriebe", TriggerDE: "Fehlende Verkleidung, Wartung bei Betrieb", HarmDE: "Quetschung, Amputation Finger", AffectedDE: "Wartungspersonal", ZoneDE: "Getriebegehaeuse, Zahnflanken", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1003", NameDE: "Quetschen Hand am Schlitten", NameEN: "Hand crush at carriage", RequiredComponentTags: []string{"crush_point", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M106"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Hand wird zwischen Schlitten und Fuehrung eingeklemmt", TriggerDE: "Manuelles Einlegen bei nicht gesichertem Schlitten", HarmDE: "Quetschverletzung Handfläche", AffectedDE: "Bedienpersonal", ZoneDE: "Schlittenfuehrung, Aufspannflaeche", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1004", NameDE: "Quetschen Hand in Maschinentuer", NameEN: "Hand crush in machine door", RequiredComponentTags: []string{"crush_point", "structural_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 65, ScenarioDE: "Hand wird in kraftbetaetigter Schutztuer eingeklemmt", TriggerDE: "Schutztuer schliesst waehrend Eingriff", HarmDE: "Quetschung Finger und Hand", AffectedDE: "Bedienpersonal", ZoneDE: "Tuerschliesskante, Scharnier", DefaultSeverity: 3, DefaultExposure: 3, }, // === Quetschen Finger (5) === { ID: "HP1005", NameDE: "Quetschen Finger an Klemmstelle", NameEN: "Finger crush at pinch point", RequiredComponentTags: []string{"pinch_point", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 75, ScenarioDE: "Finger geraet in Klemmstelle beweglicher Teile", TriggerDE: "Greifbewegung nahe ungesicherter Klemmstelle", HarmDE: "Fingerquetschung, Nagelverlust", AffectedDE: "Bedienpersonal", ZoneDE: "Klemmstelle zwischen Bauteilen", DefaultSeverity: 3, DefaultExposure: 4, }, { ID: "HP1006", NameDE: "Quetschen Finger am Scharnier", NameEN: "Finger crush at hinge", RequiredComponentTags: []string{"pinch_point", "structural_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 60, ScenarioDE: "Finger wird im Scharnier einer Klappe eingeklemmt", TriggerDE: "Schliessen der Klappe ohne Sicherung", HarmDE: "Fingerquetschung, Fraktur", AffectedDE: "Bedienpersonal, Wartungspersonal", ZoneDE: "Scharnierspalt, Klappenkante", DefaultSeverity: 2, DefaultExposure: 3, }, { ID: "HP1007", NameDE: "Quetschen Finger im Werkzeughalter", NameEN: "Finger crush in tool holder", RequiredComponentTags: []string{"crush_point", "moving_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 72, ScenarioDE: "Finger wird beim Werkzeugwechsel eingeklemmt", TriggerDE: "Manueller Werkzeugwechsel bei gespanntem Halter", HarmDE: "Fingerfraktur, Quetschung", AffectedDE: "Einrichter", ZoneDE: "Werkzeugaufnahme, Spannbereich", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1008", NameDE: "Quetschen Finger in Spannvorrichtung", NameEN: "Finger crush in clamping device", RequiredComponentTags: []string{"crush_point", "high_force"}, RequiredEnergyTags: []string{"pneumatic_pressure"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Finger geraet in pneumatische Spannvorrichtung", TriggerDE: "Spannvorgang bei manueller Werkstueckpositionierung", HarmDE: "Fingeramputation, Quetschung", AffectedDE: "Bedienpersonal", ZoneDE: "Spannbacken, Klemmbereich", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1009", NameDE: "Quetschen Finger im Kettenglied", NameEN: "Finger crush in chain link", RequiredComponentTags: []string{"pinch_point", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 70, ScenarioDE: "Finger wird zwischen Kettengliedern eingezogen", TriggerDE: "Eingriff in laufende Kette ohne Abschaltung", HarmDE: "Fingerquetschung, Abriss", AffectedDE: "Wartungspersonal", ZoneDE: "Kettenrad, Kettenstrang", DefaultSeverity: 4, DefaultExposure: 2, }, // === Quetschen Arm (3) === { ID: "HP1010", NameDE: "Quetschen Arm zwischen Pressenteilen", NameEN: "Arm crush between press parts", RequiredComponentTags: []string{"crush_point", "high_force", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051", "M106"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Arm geraet in Pressenhub zwischen Ober- und Unterwerkzeug", TriggerDE: "Tiefes Hineingreifen waehrend Pressenzyklus", HarmDE: "Armfraktur, Amputation", AffectedDE: "Bedienpersonal, Einrichter", ZoneDE: "Werkzeugraum der Presse", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1011", NameDE: "Quetschen Arm in Foerderband", NameEN: "Arm crush in conveyor belt", RequiredComponentTags: []string{"crush_point", "moving_part", "entanglement_risk"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Arm wird zwischen Foerderband und Umlenkrolle eingezogen", TriggerDE: "Griff auf laufendes Band zum Korrigieren von Gut", HarmDE: "Armquetschung, Einzug", AffectedDE: "Bedienpersonal", ZoneDE: "Bandeinlauf, Umlenkstelle", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1012", NameDE: "Quetschen Arm am Roboterarm", NameEN: "Arm crush by robot arm", RequiredComponentTags: []string{"crush_point", "moving_part", "programmable"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 84, ScenarioDE: "Arm wird zwischen Roboterarm und fester Struktur gequetscht", TriggerDE: "Betreten des Roboterarbeitsraums bei Betrieb", HarmDE: "Schwere Armquetschung", AffectedDE: "Wartungspersonal, Programmierer", ZoneDE: "Roboterarbeitsraum", DefaultSeverity: 4, DefaultExposure: 2, }, // === Quetschen Fuss (3) === { ID: "HP1013", NameDE: "Quetschen Fuss durch Radlast", NameEN: "Foot crush by wheel load", RequiredComponentTags: []string{"crush_point", "moving_part", "gravity_risk"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 70, ScenarioDE: "Fuss geraet unter Rad eines Transportwagens", TriggerDE: "Unkontrolliertes Rollen, fehlende Sicherheitsschuhe", HarmDE: "Fussfraktur, Zehenquetschung", AffectedDE: "Logistikpersonal", ZoneDE: "Fahrweg, Rangierbereich", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1014", NameDE: "Quetschen Fuss durch Palette", NameEN: "Foot crush by pallet", RequiredComponentTags: []string{"crush_point", "gravity_risk"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 68, ScenarioDE: "Palette kippt und faellt auf Fuss", TriggerDE: "Instabile Stapelung, fehlende Sicherheitsschuhe", HarmDE: "Fussfraktur", AffectedDE: "Lagerpersonal", ZoneDE: "Lagerbereich, Palettenstellplatz", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1015", NameDE: "Quetschen Fuss durch Hubwagen", NameEN: "Foot crush by pallet jack", RequiredComponentTags: []string{"crush_point", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 68, ScenarioDE: "Fuss wird von Hubwagen ueberrollt", TriggerDE: "Rangieren in engem Bereich, fehlende Sicht", HarmDE: "Fussquetschung, Fraktur", AffectedDE: "Lagerpersonal, Bediener", ZoneDE: "Lagergang, Verladebereich", DefaultSeverity: 3, DefaultExposure: 3, }, // === Quetschen Koerper (3) === { ID: "HP1016", NameDE: "Quetschen Koerper Fahrzeug-Wand", NameEN: "Body crush vehicle-wall", RequiredComponentTags: []string{"crush_point", "moving_part", "high_force"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Person wird zwischen Fahrzeug und Wand eingeklemmt", TriggerDE: "Rangieren ohne Einweiser, fehlende Sicherung", HarmDE: "Lebensbedrohliche Thoraxkompression", AffectedDE: "Fussgaenger im Fahrbereich", ZoneDE: "Rangierzone, Ladestelle", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1017", NameDE: "Quetschen Koerper Aufzug-Schacht", NameEN: "Body crush elevator-shaft", RequiredComponentTags: []string{"crush_point", "moving_part", "gravity_risk"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051", "M131"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Person wird zwischen Kabine und Schachtwand gequetscht", TriggerDE: "Arbeiten im Schacht bei nicht gesicherter Kabine", HarmDE: "Toedliche Quetschverletzung", AffectedDE: "Wartungspersonal", ZoneDE: "Aufzugsschacht, Schachtgrube", DefaultSeverity: 5, DefaultExposure: 1, }, { ID: "HP1018", NameDE: "Quetschen Koerper Maschine-Boden", NameEN: "Body crush machine-floor", RequiredComponentTags: []string{"crush_point", "gravity_risk", "high_force"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Person unter absenkendem Maschinenteil eingeklemmt", TriggerDE: "Arbeiten unter ungesicherter Hubvorrichtung", HarmDE: "Toedliche Ganzkörperquetschung", AffectedDE: "Wartungspersonal", ZoneDE: "Unterhalb Hubeinheit, Grube", DefaultSeverity: 5, DefaultExposure: 1, }, // === Scheren (5) === { ID: "HP1019", NameDE: "Schergefahr Blechschere", NameEN: "Shear hazard sheet metal shear", RequiredComponentTags: []string{"cutting_part", "high_force"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Finger geraet in Schneidbereich der Blechschere", TriggerDE: "Manuelles Halten des Blechs nahe dem Messer", HarmDE: "Fingeramputation, Schnittwunde", AffectedDE: "Bedienpersonal", ZoneDE: "Schneidspalt, Messerbereich", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1020", NameDE: "Schergefahr Guillotine-Schere", NameEN: "Shear hazard guillotine", RequiredComponentTags: []string{"cutting_part", "high_force", "gravity_risk"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051", "M106"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Obermesser der Guillotine faellt auf Hand", TriggerDE: "Ausloesen waehrend Werkstueckpositionierung", HarmDE: "Amputation, schwere Schnittwunde", AffectedDE: "Bedienpersonal", ZoneDE: "Schneidzone unterhalb Obermesser", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1021", NameDE: "Schergefahr Stanzwerkzeug", NameEN: "Shear hazard punch tool", RequiredComponentTags: []string{"cutting_part", "high_force", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 83, ScenarioDE: "Finger im Stanzbereich bei Hubbewegung", TriggerDE: "Manuelles Einlegen ohne Schutzmassnahme", HarmDE: "Fingeramputation durch Stanzvorgang", AffectedDE: "Bedienpersonal", ZoneDE: "Stanzzone zwischen Stempel und Matrize", DefaultSeverity: 5, DefaultExposure: 3, }, { ID: "HP1022", NameDE: "Schergefahr Scherenhebebuehne", NameEN: "Shear hazard scissor lift", RequiredComponentTags: []string{"crush_point", "moving_part", "hydraulic_part"}, RequiredEnergyTags: []string{"hydraulic_pressure"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Koerperteil im Scherengestell eingeklemmt", TriggerDE: "Aufenthalt im Scherenmechanismus bei Absenkung", HarmDE: "Scherquetschung Extremitaeten", AffectedDE: "Wartungspersonal", ZoneDE: "Scherengestell, Kreuzungsbereich", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1023", NameDE: "Schergefahr Schneidwerk", NameEN: "Shear hazard cutting unit", RequiredComponentTags: []string{"cutting_part", "rotating_part"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Hand geraet in rotierendes Schneidwerk", TriggerDE: "Stoerungsbeseitigung bei laufendem Schneidwerk", HarmDE: "Schnittverletzung, Amputation", AffectedDE: "Bedienpersonal", ZoneDE: "Schneidwerk, Messerwelle", DefaultSeverity: 4, DefaultExposure: 3, }, // === Schneiden (5) === { ID: "HP1024", NameDE: "Schnittverletzung Kreissaege", NameEN: "Cut injury circular saw", RequiredComponentTags: []string{"cutting_part", "rotating_part", "high_speed"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 83, ScenarioDE: "Hand beruehrt rotierendes Saegeblatt", TriggerDE: "Fuehrung des Werkstuecks zu nahe am Blatt", HarmDE: "Tiefe Schnittwunde, Fingeramputation", AffectedDE: "Bedienpersonal", ZoneDE: "Saegeblattbereich, Anschlag", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1025", NameDE: "Schnittverletzung Bandsaege", NameEN: "Cut injury band saw", RequiredComponentTags: []string{"cutting_part", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Hand beruehrt laufendes Saegeband", TriggerDE: "Manuelles Fuehren ohne Schiebestock", HarmDE: "Schnittverletzung, Sehnendrchtrennung", AffectedDE: "Bedienpersonal", ZoneDE: "Saegebandbereich, Tischflaeche", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1026", NameDE: "Schnittverletzung Fraese", NameEN: "Cut injury milling cutter", RequiredComponentTags: []string{"cutting_part", "rotating_part", "high_speed"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Kontakt mit rotierendem Fraeser", TriggerDE: "Spanabtransport von Hand, fehlende Schutzhaube", HarmDE: "Tiefe Rissquetschwunde", AffectedDE: "Bedienpersonal", ZoneDE: "Fraeserbereich, Werkzeugspindel", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1027", NameDE: "Schnittverletzung Drehmaschine", NameEN: "Cut injury lathe", RequiredComponentTags: []string{"cutting_part", "rotating_part"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Kontakt mit rotierendem Werkstueck oder Span", TriggerDE: "Handentgraten bei laufender Spindel", HarmDE: "Schnittwunde durch Span, Einzug", AffectedDE: "Bedienpersonal", ZoneDE: "Drehbereich, Spannfutter", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1028", NameDE: "Schneidverletzung Laserschnitt", NameEN: "Cut injury laser cutting", RequiredComponentTags: []string{"cutting_part", "radiation_risk"}, RequiredEnergyTags: []string{"radiation"}, GeneratedHazardCats: []string{"mechanical_hazard", "radiation_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08", "E20"}, Priority: 78, ScenarioDE: "Kontakt mit Laserstrahl bei offener Haube", TriggerDE: "Manipulation der Sicherheitsverriegelung", HarmDE: "Verbrennung, Augenschaden", AffectedDE: "Bedienpersonal", ZoneDE: "Laserarbeitsraum, Strahlweg", DefaultSeverity: 4, DefaultExposure: 2, }, // === Stechen/Durchstechen (3) === { ID: "HP1029", NameDE: "Stichverletzung durch Nadel", NameEN: "Puncture injury by needle", RequiredComponentTags: []string{"cutting_part", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 60, ScenarioDE: "Nadel durchsticht Finger bei Materialbearbeitung", TriggerDE: "Manuelles Fuehren nahe der Nadel", HarmDE: "Stichverletzung Finger", AffectedDE: "Bedienpersonal", ZoneDE: "Nadelbereich, Stoffzufuehrung", DefaultSeverity: 2, DefaultExposure: 4, }, { ID: "HP1030", NameDE: "Verletzung durch Splitter", NameEN: "Injury by splinter", RequiredComponentTags: []string{"moving_part", "high_speed"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 65, ScenarioDE: "Materialbruchstueck durchsticht Haut", TriggerDE: "Bearbeitungsvorgang ohne Schutzbrille/-kleidung", HarmDE: "Durchstechung, Fremdkoerper", AffectedDE: "Bedienpersonal", ZoneDE: "Bearbeitungszone, Umgebung", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1031", NameDE: "Verletzung durch Dorn/Stift", NameEN: "Injury by spike/pin", RequiredComponentTags: []string{"structural_part", "moving_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 58, ScenarioDE: "Aufstechen an hervorstehendem Dorn oder Stift", TriggerDE: "Unachtsamkeit, fehlende Abdeckung", HarmDE: "Stichverletzung Hand oder Arm", AffectedDE: "Bedienpersonal, Wartungspersonal", ZoneDE: "Maschinenaustritt, Positionierstifte", DefaultSeverity: 2, DefaultExposure: 3, }, // === Einziehen/Fangen (5) === { ID: "HP1032", NameDE: "Einzug an offener Welle", NameEN: "Draw-in at open shaft", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Kleidung wird von offenliegender Welle erfasst", TriggerDE: "Fehlende Wellenabdeckung, lose Kleidung", HarmDE: "Einzug, Strangulation, Fraktur", AffectedDE: "Bedienpersonal", ZoneDE: "Wellenende, Kupplung", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1033", NameDE: "Einzug an Riementrieb", NameEN: "Draw-in at belt drive", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Finger oder Kleidung im Riementrieb erfasst", TriggerDE: "Fehlende Verkleidung, Reinigung bei Betrieb", HarmDE: "Einzugsverletzung, Abschuerfung", AffectedDE: "Wartungspersonal", ZoneDE: "Riemenscheibe, Keilriemen", DefaultSeverity: 3, DefaultExposure: 2, }, { ID: "HP1034", NameDE: "Einzug an Kettenantrieb", NameEN: "Draw-in at chain drive", RequiredComponentTags: []string{"moving_part", "entanglement_risk"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Finger wird zwischen Kette und Kettenrad eingezogen", TriggerDE: "Eingriff in ungeschuetzten Kettenantrieb", HarmDE: "Fingerquetschung, Abriss", AffectedDE: "Wartungspersonal", ZoneDE: "Kettenrad, Kettenstrang", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1035", NameDE: "Einzug an Foerderband-Einlauf", NameEN: "Draw-in at conveyor inlet", RequiredComponentTags: []string{"moving_part", "entanglement_risk", "crush_point"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Hand oder Kleidung am Foerderbandeinlauf eingezogen", TriggerDE: "Manuelle Materialzufuhr am laufenden Band", HarmDE: "Einzug Hand, Quetschung", AffectedDE: "Bedienpersonal", ZoneDE: "Bandeinlauf, Umlenkrolle", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1036", NameDE: "Einzug an Kalander", NameEN: "Draw-in at calender", RequiredComponentTags: []string{"rotating_part", "crush_point", "high_force"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054", "M106"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Hand wird in Kalanderwalzenspalt eingezogen", TriggerDE: "Manuelles Einlegen von Material bei laufenden Walzen", HarmDE: "Einzug, Armquetschung", AffectedDE: "Bedienpersonal", ZoneDE: "Walzenspalt, Einlaufseite", DefaultSeverity: 5, DefaultExposure: 2, }, // === Aufwickeln (3) === { ID: "HP1037", NameDE: "Aufwickeln an Spindel", NameEN: "Winding at spindle", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 75, ScenarioDE: "Kleidung oder Haare wickeln sich auf Spindel auf", TriggerDE: "Arbeit nahe rotierender Spindel ohne Haarschutz", HarmDE: "Skalpierung, Strangulation", AffectedDE: "Bedienpersonal", ZoneDE: "Spindel, Drehbereich", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1038", NameDE: "Aufwickeln an Wickeltrommel", NameEN: "Winding at drum", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Arm wird vom Wickelgut auf Trommel aufgewickelt", TriggerDE: "Manuelles Fuehren des Materials bei laufender Trommel", HarmDE: "Armeinzug, Fraktur", AffectedDE: "Bedienpersonal", ZoneDE: "Wickeltrommel, Materialeinlauf", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1039", NameDE: "Aufwickeln an Haspel", NameEN: "Winding at reel", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 75, ScenarioDE: "Draht oder Band zieht Hand an Haspel heran", TriggerDE: "Manuelles Fuehren bei laufender Haspel", HarmDE: "Handeinzug, Schnitt durch Draht", AffectedDE: "Bedienpersonal", ZoneDE: "Haspel, Drahteinlauf", DefaultSeverity: 4, DefaultExposure: 3, }, // === Stossen/Schlagen (5) === { ID: "HP1040", NameDE: "Stoss durch Kolbenbewegung", NameEN: "Impact by piston movement", RequiredComponentTags: []string{"moving_part", "high_force"}, RequiredEnergyTags: []string{"pneumatic_pressure"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 72, ScenarioDE: "Pneumatikkolben stoesst gegen Koerperteil", TriggerDE: "Aufenthalt im Hubbereich, unerwartete Ausloesung", HarmDE: "Prellung, Fraktur", AffectedDE: "Wartungspersonal", ZoneDE: "Kolbenhubbereich", DefaultSeverity: 3, DefaultExposure: 2, }, { ID: "HP1041", NameDE: "Schlag durch Gegengewicht", NameEN: "Strike by counterweight", RequiredComponentTags: []string{"moving_part", "gravity_risk", "high_force"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 75, ScenarioDE: "Gegengewicht schlaegt gegen Person", TriggerDE: "Aufenthalt im Schwenkbereich des Gegengewichts", HarmDE: "Schwere Kopfverletzung, Fraktur", AffectedDE: "Wartungspersonal", ZoneDE: "Schwenkbereich Gegengewicht", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1042", NameDE: "Schlag durch Pendelachse", NameEN: "Strike by pendulum axis", RequiredComponentTags: []string{"moving_part", "gravity_risk"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 68, ScenarioDE: "Frei schwingendes Teil trifft Bediener", TriggerDE: "Ungesicherte Pendelbewegung nach Beladung", HarmDE: "Schlagverletzung Kopf/Oberkoerper", AffectedDE: "Bedienpersonal", ZoneDE: "Pendelbereich, Schwingweg", DefaultSeverity: 3, DefaultExposure: 2, }, { ID: "HP1043", NameDE: "Schlag durch Werkstueckauswurf", NameEN: "Strike by workpiece ejection", RequiredComponentTags: []string{"moving_part", "high_speed"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Werkstueck wird unkontrolliert aus Maschine geschleudert", TriggerDE: "Werkstueck nicht korrekt gespannt, Werkzeugbruch", HarmDE: "Kopf-/Brustverletzung", AffectedDE: "Bedienpersonal, Umstehende", ZoneDE: "Auswurfrichtung, Arbeitsraum", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1044", NameDE: "Rueckschlag Werkzeug", NameEN: "Tool kickback", RequiredComponentTags: []string{"cutting_part", "high_speed"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 78, ScenarioDE: "Werkzeug schlaegt zurueck bei Verklemmung", TriggerDE: "Verkanten im Material, falscher Vorschub", HarmDE: "Handverletzung, Gesichtstreffer", AffectedDE: "Bedienpersonal", ZoneDE: "Werkzeugbereich, Bedienerseite", DefaultSeverity: 3, DefaultExposure: 3, }, // === Reiben/Abschuerfeln (3) === { ID: "HP1045", NameDE: "Abschuerfung an rauher Oberflaeche", NameEN: "Abrasion on rough surface", RequiredComponentTags: []string{"moving_part", "structural_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 55, ScenarioDE: "Haut scheuert an rauher bewegter Oberflaeche", TriggerDE: "Fehlende Handschuhe, enge Platzverhältnisse", HarmDE: "Abschuerfung, Hautabrieb", AffectedDE: "Bedienpersonal", ZoneDE: "Reibstelle, Fuehrungsbahn", DefaultSeverity: 2, DefaultExposure: 3, }, { ID: "HP1046", NameDE: "Verbrennung durch Reibung Schleifband", NameEN: "Friction burn by grinding belt", RequiredComponentTags: []string{"moving_part", "high_speed"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard", "thermal_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 68, ScenarioDE: "Kontakt mit laufendem Schleifband", TriggerDE: "Manuelles Schleifen ohne Schutz, Bandriss", HarmDE: "Reibungsverbrennung, Abschuerfung", AffectedDE: "Bedienpersonal", ZoneDE: "Schleifbandflaeche, Kontaktrolle", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1047", NameDE: "Reibungshitze an Lager/Bremse", NameEN: "Friction heat at bearing/brake", RequiredComponentTags: []string{"rotating_part", "high_temperature"}, RequiredEnergyTags: []string{"thermal"}, GeneratedHazardCats: []string{"thermal_hazard"}, SuggestedMeasureIDs: []string{"M054", "M141"}, SuggestedEvidenceIDs: []string{"E08"}, Priority: 60, ScenarioDE: "Ueberhitztes Lager oder Bremse verursacht Verbrennung", TriggerDE: "Beruehrung heisser Teile nach Dauerbetrieb", HarmDE: "Kontaktverbrennung", AffectedDE: "Wartungspersonal", ZoneDE: "Lagerstelle, Bremsscheibe", DefaultSeverity: 2, DefaultExposure: 2, }, // === Hochdruckinjektion (3) === { ID: "HP1048", NameDE: "Hochdruckinjektion Hydraulikoel", NameEN: "High-pressure injection hydraulic oil", RequiredComponentTags: []string{"hydraulic_part", "high_pressure"}, RequiredEnergyTags: []string{"hydraulic_pressure"}, GeneratedHazardCats: []string{"pneumatic_hydraulic", "mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M051", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08", "E20"}, Priority: 82, ScenarioDE: "Hydraulikoel dringt unter Hochdruck in Haut ein", TriggerDE: "Leckage an Hochdruckleitung, Leitungsriss", HarmDE: "Gewebsnekrose, Amputation", AffectedDE: "Wartungspersonal", ZoneDE: "Hydraulikleitungen, Verbindungen", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1049", NameDE: "Hochdruckinjektion Druckluft", NameEN: "High-pressure injection compressed air", RequiredComponentTags: []string{"pneumatic_part", "high_pressure"}, RequiredEnergyTags: []string{"pneumatic_pressure"}, GeneratedHazardCats: []string{"pneumatic_hydraulic"}, SuggestedMeasureIDs: []string{"M001", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E20"}, Priority: 75, ScenarioDE: "Druckluft dringt durch Haut in Gewebe ein", TriggerDE: "Druckluftpistole auf Haut gerichtet, Leitungsriss", HarmDE: "Luftembolie, Gewebeschaden", AffectedDE: "Bedienpersonal", ZoneDE: "Druckluftanschluss, Leitungen", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1050", NameDE: "Hochdruckinjektion Wasser", NameEN: "High-pressure injection water", RequiredComponentTags: []string{"high_pressure", "structural_part"}, RequiredEnergyTags: []string{"hydraulic_pressure"}, GeneratedHazardCats: []string{"pneumatic_hydraulic", "mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M051", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E20"}, Priority: 78, ScenarioDE: "Hochdruckwasserstrahl trifft Koerper", TriggerDE: "Unkontrollierter Strahl, geplatzter Schlauch", HarmDE: "Gewebedurchtrennung, Injektion", AffectedDE: "Bedienpersonal", ZoneDE: "Hochdruckduese, Schlauchverbindung", DefaultSeverity: 4, DefaultExposure: 2, }, // === Herabfallen (5) === { ID: "HP1051", NameDE: "Herabfallendes Werkzeug", NameEN: "Falling tool", RequiredComponentTags: []string{"gravity_risk", "structural_part"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 65, ScenarioDE: "Werkzeug faellt von Arbeitsplattform herab", TriggerDE: "Unsichere Ablage, fehlende Werkzeugsicherung", HarmDE: "Kopfverletzung, Prellung", AffectedDE: "Personen unterhalb", ZoneDE: "Bereich unterhalb Arbeitsplattform", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1052", NameDE: "Herabfallendes Werkstueck", NameEN: "Falling workpiece", RequiredComponentTags: []string{"gravity_risk", "moving_part"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 72, ScenarioDE: "Werkstueck loest sich aus Halterung und faellt", TriggerDE: "Versagen der Spannung, Vibration loest Teil", HarmDE: "Fussverletzung, Kopftreffer", AffectedDE: "Bedienpersonal", ZoneDE: "Unterhalb Spannvorrichtung", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1053", NameDE: "Herabfallende Last Kran", NameEN: "Falling load crane", RequiredComponentTags: []string{"gravity_risk", "high_force"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051", "M131"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Kranlast stuerzt durch Seilriss oder Hakenversagen", TriggerDE: "Ueberlast, verschlissenes Seil, falsches Anschlagen", HarmDE: "Toedlicher Aufprall", AffectedDE: "Personen im Lastbereich", ZoneDE: "Unterhalb Kranlast, Schwenkbereich", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1054", NameDE: "Herabfallendes Bauteil bei Montage", NameEN: "Falling component during assembly", RequiredComponentTags: []string{"gravity_risk", "structural_part"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 68, ScenarioDE: "Bauteil loest sich bei Montage und faellt", TriggerDE: "Unzureichende Sicherung waehrend Zusammenbau", HarmDE: "Prellung, Fraktur", AffectedDE: "Montagepersonal", ZoneDE: "Montageplatz, Regalbereich", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1055", NameDE: "Absturz Person von Hoehe", NameEN: "Person fall from height", RequiredComponentTags: []string{"gravity_risk", "structural_part"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 85, ScenarioDE: "Person stuerzt von erhoehtem Arbeitsplatz", TriggerDE: "Fehlende Absturzsicherung, rutschiger Boden", HarmDE: "Schwere Mehrfachverletzung, Tod", AffectedDE: "Wartungspersonal, Bedienpersonal", ZoneDE: "Wartungsbuehne, Leiter, Podest", DefaultSeverity: 5, DefaultExposure: 2, }, // === Geschosswirkung (5) === { ID: "HP1056", NameDE: "Schleifscheibenbruch", NameEN: "Grinding wheel burst", RequiredComponentTags: []string{"rotating_part", "high_speed"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Schleifscheibe bricht bei Drehzahl und schleudert Teile", TriggerDE: "Ueberdrehzahl, beschaedigte Scheibe, falscher Typ", HarmDE: "Perforation, Kopftreffer", AffectedDE: "Bedienpersonal, Umstehende", ZoneDE: "Schleifbereich, Umgebung", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1057", NameDE: "Spaeneflug aus Bearbeitung", NameEN: "Chip ejection from machining", RequiredComponentTags: []string{"cutting_part", "high_speed"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M054", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 65, ScenarioDE: "Heisse Spaene treffen Bediener im Gesicht", TriggerDE: "Fehlende Schutzscheibe, keine Brille", HarmDE: "Augenverletzung, Verbrennung", AffectedDE: "Bedienpersonal", ZoneDE: "Bearbeitungszone, Bedienerseite", DefaultSeverity: 3, DefaultExposure: 4, }, { ID: "HP1058", NameDE: "Splitterwurf bei Materialbruch", NameEN: "Fragment ejection at material break", RequiredComponentTags: []string{"high_force", "structural_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M054", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 72, ScenarioDE: "Material bricht und Splitter fliegen umher", TriggerDE: "Sproedes Material, Ueberlast", HarmDE: "Augenverletzung, Schnittwunde", AffectedDE: "Bedienpersonal, Umstehende", ZoneDE: "Bruchstelle, Umgebungsbereich", DefaultSeverity: 3, DefaultExposure: 2, }, { ID: "HP1059", NameDE: "Druckbehaelter-Bersten", NameEN: "Pressure vessel burst", RequiredComponentTags: []string{"high_pressure", "stored_energy"}, RequiredEnergyTags: []string{"pneumatic_pressure"}, GeneratedHazardCats: []string{"pneumatic_hydraulic", "mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M051", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08", "E20"}, Priority: 85, ScenarioDE: "Druckbehaelter birst und schleudert Fragmente", TriggerDE: "Ueberdruck, Korrosion, fehlende Pruefung", HarmDE: "Toedliche Splitterverletzung", AffectedDE: "Bedienpersonal, Umstehende", ZoneDE: "Umgebung des Behaelters", DefaultSeverity: 5, DefaultExposure: 1, }, { ID: "HP1060", NameDE: "Federspannung loest sich", NameEN: "Spring tension release", RequiredComponentTags: []string{"stored_energy", "moving_part"}, RequiredEnergyTags: []string{"stored_energy"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 70, ScenarioDE: "Gespannte Feder loest sich unkontrolliert", TriggerDE: "Zerlegung ohne Entspannung, Halteversagen", HarmDE: "Schlag durch Federteil, Augentreffer", AffectedDE: "Wartungspersonal", ZoneDE: "Federbereich, Spannvorrichtung", DefaultSeverity: 3, DefaultExposure: 2, }, // === Ausrutschen/Stolpern/Stuerzen (5) === { ID: "HP1061", NameDE: "Ausrutschen auf Oelpfuetze", NameEN: "Slip on oil puddle", RequiredComponentTags: []string{"structural_part", "hydraulic_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 60, ScenarioDE: "Person rutscht auf Oelleckage am Boden aus", TriggerDE: "Hydraulikleckage, fehlende Reinigung", HarmDE: "Sturz, Prellung, Fraktur", AffectedDE: "Bedienpersonal, Passanten", ZoneDE: "Boden um Maschine, Laufwege", DefaultSeverity: 2, DefaultExposure: 4, }, { ID: "HP1062", NameDE: "Stolpern ueber Kabel/Schlauch", NameEN: "Trip over cable/hose", RequiredComponentTags: []string{"structural_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 55, ScenarioDE: "Person stolpert ueber lose Kabel oder Schlaeuche", TriggerDE: "Ungeordnete Kabelfuehrung, provisorische Leitungen", HarmDE: "Sturz, Verstauchung", AffectedDE: "Bedienpersonal", ZoneDE: "Laufwege, Arbeitsplatz", DefaultSeverity: 2, DefaultExposure: 4, }, { ID: "HP1063", NameDE: "Stolpern an Stufe/Schwelle", NameEN: "Trip at step/threshold", RequiredComponentTags: []string{"structural_part"}, RequiredEnergyTags: []string{}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 52, ScenarioDE: "Person stolpert an nicht markierter Stufe", TriggerDE: "Fehlende Markierung, schlechte Beleuchtung", HarmDE: "Sturz, Prellung, Fraktur", AffectedDE: "Alle Personen im Bereich", ZoneDE: "Zugangswege, Podeste", DefaultSeverity: 2, DefaultExposure: 4, }, { ID: "HP1064", NameDE: "Absturz von Leiter", NameEN: "Fall from ladder", RequiredComponentTags: []string{"gravity_risk", "structural_part"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 75, ScenarioDE: "Person stuerzt von Anlegeleiter oder Stehleiter", TriggerDE: "Nicht gesicherte Leiter, Ueberstreckung", HarmDE: "Fraktur, Kopfverletzung", AffectedDE: "Wartungspersonal", ZoneDE: "Leiter, Zugangsbereich", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1065", NameDE: "Absturz von Dach/Buehne", NameEN: "Fall from roof/platform", RequiredComponentTags: []string{"gravity_risk", "structural_part"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Person stuerzt von Dach oder Arbeitsbuehne", TriggerDE: "Fehlende Absturzsicherung, Windeinwirkung", HarmDE: "Polytrauma, Tod", AffectedDE: "Wartungspersonal, Dachdecker", ZoneDE: "Dachkante, Buehnenrand", DefaultSeverity: 5, DefaultExposure: 2, }, // === Einklemmen Haare/Kleidung (3) === { ID: "HP1066", NameDE: "Haareinzug Drehmaschine", NameEN: "Hair entanglement lathe", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Lange Haare werden von Spindel erfasst", TriggerDE: "Offene Haare, fehlende Haube, Vorbeugen", HarmDE: "Skalpierung, Kopfverletzung", AffectedDE: "Bedienpersonal", ZoneDE: "Spannfutter, Spindel", DefaultSeverity: 5, DefaultExposure: 2, }, { ID: "HP1067", NameDE: "Kleidungseinzug Bohrmaschine", NameEN: "Clothing entanglement drill press", RequiredComponentTags: []string{"rotating_part", "entanglement_risk"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M141"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 75, ScenarioDE: "Aermel wird vom Bohrfutter erfasst und aufgewickelt", TriggerDE: "Weite Kleidung, fehlender Aermelschutz", HarmDE: "Armeinzug, Fraktur", AffectedDE: "Bedienpersonal", ZoneDE: "Bohrspindel, Bohrfutter", DefaultSeverity: 4, DefaultExposure: 3, }, { ID: "HP1068", NameDE: "Kleidungseinzug Foerderband", NameEN: "Clothing entanglement conveyor", RequiredComponentTags: []string{"moving_part", "entanglement_risk"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 75, ScenarioDE: "Kleidung am Foerderband eingezogen", TriggerDE: "Lose Kleidung nahe Einlaufstelle", HarmDE: "Einzug, Quetschung", AffectedDE: "Bedienpersonal", ZoneDE: "Bandeinlauf, Umlenkrolle", DefaultSeverity: 4, DefaultExposure: 3, }, // === Unkontrollierte Bewegung (5) === { ID: "HP1069", NameDE: "Unkontrollierte Roboterarm-Bewegung", NameEN: "Uncontrolled robot arm movement", RequiredComponentTags: []string{"moving_part", "programmable", "has_software"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard", "software_fault"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051", "M131"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Roboterarm fuehrt unerwartete Bewegung aus", TriggerDE: "Softwarefehler, falsches Programm, EMV-Stoerung", HarmDE: "Schlag, Quetschung", AffectedDE: "Bedienpersonal, Programmierer", ZoneDE: "Roboterarbeitsraum", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1070", NameDE: "Unkontrollierte CNC-Achsbewegung", NameEN: "Uncontrolled CNC axis movement", RequiredComponentTags: []string{"moving_part", "programmable", "has_software"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard", "software_fault"}, SuggestedMeasureIDs: []string{"M001", "M005", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "CNC-Achse faehrt unerwartet in Endlage", TriggerDE: "Programmierfehler, Referenzpunktverlust", HarmDE: "Quetschung, Maschinenschaden", AffectedDE: "Einrichter", ZoneDE: "Verfahrbereich der Achsen", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1071", NameDE: "Unkontrollierter Hydraulikzylinder", NameEN: "Uncontrolled hydraulic cylinder", RequiredComponentTags: []string{"hydraulic_part", "moving_part", "high_force"}, RequiredEnergyTags: []string{"hydraulic_pressure"}, GeneratedHazardCats: []string{"mechanical_hazard", "pneumatic_hydraulic"}, SuggestedMeasureIDs: []string{"M001", "M051", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 80, ScenarioDE: "Hydraulikzylinder faehrt unkontrolliert aus/ein", TriggerDE: "Ventilversagen, Leitungsbruch", HarmDE: "Quetschung durch Kolbenstange", AffectedDE: "Wartungspersonal", ZoneDE: "Zylinderweg, Anlenkpunkte", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1072", NameDE: "Unkontrollierter Pneumatikkolben", NameEN: "Uncontrolled pneumatic piston", RequiredComponentTags: []string{"pneumatic_part", "moving_part"}, RequiredEnergyTags: []string{"pneumatic_pressure"}, GeneratedHazardCats: []string{"mechanical_hazard", "pneumatic_hydraulic"}, SuggestedMeasureIDs: []string{"M001", "M051"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 72, ScenarioDE: "Pneumatikzylinder faehrt bei Druckaufbau schlagartig aus", TriggerDE: "Ventil klemmt, Druckstoss", HarmDE: "Schlag durch Kolbenstange", AffectedDE: "Bedienpersonal", ZoneDE: "Kolbenstangenbereich", DefaultSeverity: 3, DefaultExposure: 2, }, { ID: "HP1073", NameDE: "Schwerkraftbedingte Absenkung", NameEN: "Gravity-induced lowering", RequiredComponentTags: []string{"gravity_risk", "moving_part", "high_force"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M051", "M131"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 82, ScenarioDE: "Schweres Teil senkt sich bei Energieausfall ab", TriggerDE: "Stromausfall, Druckverlust ohne Halteventil", HarmDE: "Quetschung unter Last", AffectedDE: "Wartungspersonal", ZoneDE: "Unterhalb angehobener Last", DefaultSeverity: 5, DefaultExposure: 2, }, // === Vibration spezifisch (3) === { ID: "HP1074", NameDE: "Hand-Arm-Vibration Handmaschine", NameEN: "Hand-arm vibration power tool", RequiredComponentTags: []string{"vibration_source", "moving_part"}, RequiredEnergyTags: []string{"vibration"}, GeneratedHazardCats: []string{"ergonomic_hazard"}, SuggestedMeasureIDs: []string{"M141"}, SuggestedEvidenceIDs: []string{"E01", "E20"}, Priority: 60, ScenarioDE: "Dauerhafte Vibration durch handgehaltene Maschine", TriggerDE: "Langer Einsatz ohne Pausen, fehlende Daempfung", HarmDE: "Weissfingerkrankheit, Nervenschaden", AffectedDE: "Bedienpersonal", ZoneDE: "Griffbereich, Handgelenk", DefaultSeverity: 3, DefaultExposure: 4, }, { ID: "HP1075", NameDE: "Ganzkoerper-Vibration Fahrzeug", NameEN: "Whole-body vibration vehicle", RequiredComponentTags: []string{"vibration_source", "structural_part"}, RequiredEnergyTags: []string{"vibration"}, GeneratedHazardCats: []string{"ergonomic_hazard"}, SuggestedMeasureIDs: []string{"M141"}, SuggestedEvidenceIDs: []string{"E01", "E20"}, Priority: 58, ScenarioDE: "Ganzkoerper-Vibration auf Fahrzeug/Maschine", TriggerDE: "Unebener Boden, fehlende Sitzfederung", HarmDE: "Rueckenschaden, Bandscheibenvorfall", AffectedDE: "Fahrzeugfuehrer", ZoneDE: "Fahrersitz, Kabine", DefaultSeverity: 3, DefaultExposure: 4, }, { ID: "HP1076", NameDE: "Vibration Verdichtungsmaschine", NameEN: "Vibration compaction machine", RequiredComponentTags: []string{"vibration_source", "moving_part"}, RequiredEnergyTags: []string{"vibration"}, GeneratedHazardCats: []string{"ergonomic_hazard"}, SuggestedMeasureIDs: []string{"M141"}, SuggestedEvidenceIDs: []string{"E01", "E20"}, Priority: 58, ScenarioDE: "Extreme Vibration bei Verdichtungsarbeit", TriggerDE: "Direktes Fuehren der Ruettelplatte", HarmDE: "Gelenkschaden, Durchblutungsstoerung", AffectedDE: "Bedienpersonal", ZoneDE: "Griffbereich Verdichter", DefaultSeverity: 3, DefaultExposure: 3, }, // === Extra patterns to reach 85: deeper mechanical variants (8) === { ID: "HP1077", NameDE: "Quetschen zwischen Maschinenteilen", NameEN: "Crush between machine parts", RequiredComponentTags: []string{"crush_point", "moving_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 72, ScenarioDE: "Koerperteil zwischen zwei bewegten Teilen gequetscht", TriggerDE: "Gleichzeitige Bewegung zweier Achsen", HarmDE: "Quetschung, Fraktur", AffectedDE: "Bedienpersonal", ZoneDE: "Kreuzungsbereich der Achsen", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1078", NameDE: "Abscherung an Linearschieber", NameEN: "Shearing at linear slide", RequiredComponentTags: []string{"moving_part", "cutting_part"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 70, ScenarioDE: "Finger wird an Schieberkantenabgeschert", TriggerDE: "Finger in Schieberweg bei Betaetigung", HarmDE: "Abscherung Fingerkuppe", AffectedDE: "Bedienpersonal", ZoneDE: "Schieberkanal, Fuehrungskante", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1079", NameDE: "Erfassen durch Drehteller", NameEN: "Entanglement by rotary table", RequiredComponentTags: []string{"rotating_part", "crush_point"}, RequiredEnergyTags: []string{"rotational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005", "M054"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 72, ScenarioDE: "Person wird von Drehteller erfasst und mitgezogen", TriggerDE: "Aufenthalt im Drehbereich ohne Sicherung", HarmDE: "Quetschung, Sturz", AffectedDE: "Bedienpersonal", ZoneDE: "Drehteller-Umfang, Uebergabebereich", DefaultSeverity: 3, DefaultExposure: 3, }, { ID: "HP1080", NameDE: "Abreissen durch Zugkraft", NameEN: "Tearing by pulling force", RequiredComponentTags: []string{"moving_part", "high_force"}, RequiredEnergyTags: []string{"kinetic"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 70, ScenarioDE: "Koerperteil wird durch Maschinenzugkraft abgerissen", TriggerDE: "Einfangen in Zugvorrichtung, Seil, Kette", HarmDE: "Abriss Extremitaet", AffectedDE: "Bedienpersonal", ZoneDE: "Zugbereich, Seilwinde", DefaultSeverity: 5, DefaultExposure: 1, }, { ID: "HP1081", NameDE: "Peitscheneffekt gerissenes Seil", NameEN: "Whip effect broken cable", RequiredComponentTags: []string{"high_force", "stored_energy"}, RequiredEnergyTags: []string{"stored_energy"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M054"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 75, ScenarioDE: "Gerissenes Seil schlaegt peitschenartig zurueck", TriggerDE: "Seilriss unter Last, Verschleiss", HarmDE: "Schlagverletzung, Augenverlust", AffectedDE: "Personen im Seilbereich", ZoneDE: "Seilweg, seitlicher Bereich", DefaultSeverity: 4, DefaultExposure: 2, }, { ID: "HP1082", NameDE: "Unkontrolliertes Rollen Werkstueck", NameEN: "Uncontrolled workpiece rolling", RequiredComponentTags: []string{"moving_part", "gravity_risk"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 62, ScenarioDE: "Rundes Werkstueck rollt unkontrolliert vom Tisch", TriggerDE: "Fehlende Sicherung, Neigung der Ablage", HarmDE: "Fussverletzung, Stolpersturz", AffectedDE: "Bedienpersonal", ZoneDE: "Ablagefläche, Boden", DefaultSeverity: 2, DefaultExposure: 3, }, { ID: "HP1083", NameDE: "Umkippen schwerer Maschine", NameEN: "Tipping of heavy machine", RequiredComponentTags: []string{"structural_part", "gravity_risk", "high_force"}, RequiredEnergyTags: []string{"gravitational"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M005"}, SuggestedEvidenceIDs: []string{"E01", "E08"}, Priority: 78, ScenarioDE: "Schwere Maschine kippt bei Transport oder Betrieb", TriggerDE: "Unebener Boden, Schwerpunktverlagerung", HarmDE: "Toedliche Quetschung", AffectedDE: "Transportpersonal", ZoneDE: "Kippbereich, Aufstellflaeche", DefaultSeverity: 5, DefaultExposure: 1, }, { ID: "HP1084", NameDE: "Rueckprall elastisches Material", NameEN: "Rebound of elastic material", RequiredComponentTags: []string{"stored_energy", "moving_part"}, RequiredEnergyTags: []string{"stored_energy"}, GeneratedHazardCats: []string{"mechanical_hazard"}, SuggestedMeasureIDs: []string{"M001", "M141"}, SuggestedEvidenceIDs: []string{"E01"}, Priority: 60, ScenarioDE: "Elastisches Material schnellt zurueck und trifft Person", TriggerDE: "Loslassen unter Spannung, Werkzeugabrutschen", HarmDE: "Schlagverletzung Gesicht/Auge", AffectedDE: "Bedienpersonal", ZoneDE: "Spannbereich, Biegemaschine", DefaultSeverity: 3, DefaultExposure: 3, }, } }