Benjamin Admin
f5664612ad
feat(iace): Einsatzbereich / Branche — filtert branchenspezifische Patterns
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Neues Feld "Einsatzbereich" auf Interview-Seite (Sektion 7) mit 15 Branchen.
Pattern Engine bekommt MachineTypes aus MatchInput → branchenfremde Patterns
(Medizin, Aufzug, Bau etc.) feuern nur wenn die Branche ausgewählt ist.
Refactoring: iace_handler_init.go aufgeteilt in init + init_helpers (LOC-Limit).
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-12 09:09:28 +02:00
Benjamin Admin
bcf78c120a
feat(iace): Erweiterungen 2-4 — FMEA Worksheet, Delta Modal, Textil+Agri
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Erweiterung 2: FMEA-Worksheet Tab (/fmea)
- Tabelle: Komponente | Typ | Fehlerart | Auswirkung | S | O | D | RPZ | Bewertung
- RPZ-Farbcodierung: >200 Kritisch, >100 Handlungsbedarf, >50 Beobachten
- Stats: Gesamt, Kritisch, Handlungsbedarf, Akzeptabel
Erweiterung 3: DeltaPreviewModal (wiederverwendbar)
- Modal zeigt +/- Patterns, Hazards, Massnahmen bei Aenderungen
- Nutzt POST /delta-analysis Endpoint
- Summary Grid + detaillierte Listen
Erweiterung 4: Textilmaschinen (EN ISO 11111) + Landmaschinen (ISO 4254)
- 21 neue Patterns: HP1550-HP1559 (Textil), HP1565-HP1575 (Agri)
- 23 neue Massnahmen: M452-M460 (Textil), M461-M474 (Agri)
- Walzenspalt, Zapfwelle, ROPS, autonomer Traktor, Siloexplosion etc.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-12 07:08:56 +02:00
Benjamin Admin
9c0d471277
feat(iace): Sprint 4D — Failure Mode Layer (FMEA-Faehigkeit)
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150 Failure Modes in 11 ComponentTypes:
- Sensor (20): Signalverlust, Drift, Falschmeldung, Encoder-spezifisch
- Controller (20): Watchdog, Speicher, Bus, Safety-SPS CCF, Antrieb
- Actuator (15): Blockiert, Ueberlast, Haltekraftverlust, Schuetz verschweisst
- Mechanical (20): Ermuedungsbruch, Lagerschaden, Kettenriss, Werkzeugbruch
- Electrical (15): Isolation, Kurzschluss, Erdschluss, Lichtbogen
- Software (15): Exception, Race Condition, Buffer Overflow, Timing
- Hydraulic/Pneumatic (15): Schlauchplatzer, Ventil blockiert, Kavitation
- Safety Device (15): Failure-to-trip, CCF, Bremsenverschleiss, PL-Degradation
- Network (10): Paketverlust, Latenz, Man-in-the-Middle
- AI/ML (5): Model Drift, Adversarial Input, Bias
Architektur:
- FailureModeEntry Struct mit FMEA-Scores (Severity/Occurrence/Detection 1-10)
- RPZ = S x O x D (max 1000, Schwelle >= 100 = Massnahme erforderlich)
- RequiredFailureModes auf HazardPattern fuer FM-gesteuertes Pattern-Matching
- MatchInput.FailureModes + MatchReason "failure_mode" (Explainability)
- GET /failure-modes?component_type= API-Endpoint
10 Tests: Count, UniqueIDs, ValidTypes, NonEmpty, Distribution, RPZ (3x), NilFires, RPZDistribution
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-10 22:24:02 +02:00
Benjamin Admin
d339d1edc7
feat(iace): Sprint 4B — ISO 12100 Hazard/Situation/Harm Trennung
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ISO 12100 trennt: Hazard (Quelle) → Hazardous Situation (Person exponiert) → Harm (Verletzung).
Bisher war alles in einem Hazard-Record vermischt.
Implementierung als abgeleitetes Feld (keine DB-Migration noetig):
- HazardType Feld auf Hazard Entity ("hazard"|"hazardous_situation"|"harm")
- DeriveHazardType() berechnet Typ aus Scenario/PossibleHarm/Category
- Explizites Override moeglich (HazardType direkt setzen)
- GeneratedHazardType auf HazardPattern fuer Pattern-gesteuerte Zuweisung
- Store: GetHazard/ListHazards setzen HazardType automatisch
- Init-Handler: Fuellt jetzt TriggerEvent, PossibleHarm, AffectedPerson, HazardousZone
aus Pattern-Match-Daten (vorher leer gelassen)
6 neue Tests: ScenarioAndHarm, HarmOnly, CategoryOnly, ExplicitOverride,
EmptyFallback, PatternMatchField
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-10 20:55:26 +02:00
Benjamin Admin
99ef9873ad
feat(iace): Sprint 3D — VDMA-Sektoren Holz/Oberfläche/Druck/Pumpen
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30 VDMA-Massnahmen (M422-M451), RAG-validiert gegen TRGS 553/507/430:
- Holzbearbeitung (8): Absauganlage, Absaugprüfung, Rückschlag, AGW, Ex-Schutz, Filterüberwachung
- Oberflächentechnik (8): Spritzkabinen-Belüftung, Isocyanat-Substitution, Galvanikbad, ATEX, REACH-Schulung
- Druckmaschinen (8): Walzenschutz, Farbnebelabsaugung, UV-Schutz, Not-Halt-Leiste, Bahnrisserkennung
- Pumpen/Kompressoren (6): Druckstossdämpfer, Kavitation, Leckage, Bersten, Trockenlauf, Entwässerung
21 VDMA-Patterns (HP1500-HP1549):
- Holz (6): Rückschlag, Sägeblattkontakt, Holzstaub, Staubexplosion, Einzug, Fräserkontakt
- Oberfläche (5): Lösemittel, Isocyanat, Brand/Explosion, Chromsäure, Hautverätzung
- Druck (4): Walzeneinzug, Farbennebel, UV-Strahlung, Bahnriss
- Pumpen (6): Druckstoss, Kavitation, Leckage, Bersten, Trockenlauf, Korrosion
Alle mit MachineTypes, OperationalStates, HumanRoles wo zutreffend.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-10 08:52:56 +02:00
Benjamin Admin
c7e197d107
feat(iace): Sprint 3C — Werkzeugmaschinen (CNC/Dreh/Fraes/Schleifen/Schweissen)
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35 CNC-spezifische Hazard Patterns (HP1400-HP1434):
- Werkzeugbruch, Schleifscheibenbruch, Spaeneflug, Kollision
- KSS-Exposition (Aerosol, Hautkontakt, Keimbelastung, Brand)
- Schweissrauch, UV-Strahlung, Spritzer, Stromschlag, Ex-Hohlkoerper
- Maschinenspezifisch: Quetschung Tuer, Spindelerfassung, Walzeneinzug
- Alle mit MachineTypes, OperationalStates, HumanRoles annotiert
18 Metalworking-Massnahmen (M404-M421), RAG-validiert gegen TRGS 551/528:
- KSS: Substitution, Aerosolabsaugung, Konzentrationskontrolle, Wechselintervalle, Hautschutzplan
- Schleifen: Schleifscheiben-Pruefung, Drehzahlbegrenzung
- Schweissen: Fortluft-Absaugung, brennerintegrierte Absaugung, raeumliche Trennung, Schweisserschutzschild
- Allgemein: AGW-Ueberwachung, Arbeitsmedizin, Reinigung, Unterweisung
5 Evidenztypen (E51-E55): KSS-Analyse, Schleifscheiben-/Spannmittel-Pruefung, Schweissnaht-Qualifikation
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-10 08:43:21 +02:00
Benjamin Admin
f07c4db164
feat(iace): Sprint 3B — Human Interaction Model
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- 6 Standard-Rollen: operator, maintenance_tech, programmer, cleaning_staff, bystander, supervisor
- HumanRoles []string Feld in HazardPattern, MatchInput, PatternMatch
- patternMatches() filtert Patterns nach Rolle (nil = feuert fuer alle Rollen)
- MatchReason um human_role Typ erweitert (Explainability)
- 25 bestehende Patterns mit Rollen annotiert:
- Cobot HP059/062/064 → operator/programmer
- Maintenance HP700-714 → maintenance_tech/programmer
- Operational HP070/073-078/080 → operator/maintenance_tech/programmer
- Init + Parser Handler reichen Roles an MatchInput durch
- 4 neue Tests: NilFiresAlways, MaintenanceTechFilter, ProgrammerTeachMode, RoleCount
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-10 08:22:55 +02:00
Benjamin Admin
77a497d930
feat(iace): Sprint 3A — Operational State Graph + fix(ucca) flaky keyword sort
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State Graph:
- 9 Standard-Betriebszustaende (startup, homing, automatic_operation, manual_operation, teach_mode, maintenance, cleaning, emergency_stop, recovery_mode)
- 20 State-Transitions als gerichteter Graph
- OperationalStates + StateTransitions Felder in HazardPattern, MatchInput, PatternMatch
- patternMatches() filtert Patterns nach Betriebszustand (nil = feuert immer)
- Narrative-Parser extrahiert States aus Maschinenbeschreibung (22 Keywords + 4 Transition-Keywords)
- 27 bestehende Patterns mit State-Einschraenkungen annotiert (10 operational, 15 maintenance, 2 cobot)
- MatchReason um operational_state + state_transition Typen erweitert (Explainability)
- 6 neue Tests: NilFiresAlways, MaintenanceFilter, StateTransition, MatchReasons, Count, TransitionValid
UCCA fix:
- Stabiler Tiebreaker (Pattern-ID aufsteigend) bei gleichem Keyword-Score in MatchByKeywords
- Behebt flaky TestControlPatternIndex_MatchByKeywords (1/10 Failure-Rate durch Go map iteration order)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-10 08:05:02 +02:00
Benjamin Admin
2e29b611c9
feat(iace): Phase 1 — Haftungs-Fixes, Massnahmen-Verkabelung, Explainability Engine
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Phase 1A — Haftungs-kritische Fixes:
- SIL/PL-Badges als "Vorab-Einschaetzung" mit Tooltip gekennzeichnet
- Coverage-Disclaimer in CE-Akte, Projekt-Uebersicht und Print-Export
- Norm-Referenzen: 42 Kapitelverweise durch Themen-Deskriptoren ersetzt
Phase 1B — Massnahmen-Verkabelung:
- 16 neue Massnahmen (M201-M216) fuer bisher unabgedeckte Kategorien
(communication_failure, hmi_error, firmware_corruption, maintenance,
sensor_fault, mode_confusion)
- Kategorie-Fallback im Initialize-Endpoint: ordnet Massnahmen aus der
Bibliothek automatisch per HazardCategory zu (max 8 pro Kategorie)
- Total: 225 → 241 Massnahmen, 0 Kategorien ohne Massnahmen
Phase 1C — Explainability Engine:
- MatchReason Struct in PatternMatch (type, tag, met)
- Pattern Engine schreibt fuer jeden Match strukturierte Begruendungen
- Frontend zeigt "Erkannt weil: Komponente X, Energie Y, Kein Ausschluss Z"
Weitere Aenderungen:
- BAuA/OSHA Regulatory Hints: 3 Enrich-Endpoints (per Hazard, per Measure, Batch)
- Dokumente-Tab in IACE-Bibliothek (36.708 Chunks aus Qdrant)
- Varianten-UX: Basis-Projekt-Summary auf Varianten-Seite
- Projekt-Initialisierung: POST /initialize kettet Parse→Komponenten→Patterns→Hazards→Massnahmen→Normen
- 18 pre-existing TS-Fehler gefixt, Route-Konflikt behoben
- Component-Library + Measures-Library Tests aktualisiert
Tests: Go alle bestanden, TS 0 Fehler, Playwright 141+ bestanden
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-09 21:32:23 +02:00
Benjamin Admin
9034a3071c
feat(iace): mark 300 withdrawn norms + add validity fields
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Compared 750 IACE norms against EU Official Journal harmonised standards
list (SummaryListForLegislation, generated 30.03.2026):
- 912 norms correctly matched (EN/EN ISO prefix normalized)
- 300 norms marked as Withdrawn (no longer in EU OJ)
- 0 missing (all EU-listed norms already present)
NormReference struct extended with:
- Withdrawn bool (true = no longer gives presumption of conformity)
- ValidUntil string (end of legal effect date)
- ReplacedBy string (successor norm if applicable)
Source: EU Commission Implementing Decision 2023/1586 + amendments.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-09 07:58:58 +02:00
Benjamin Admin
71802614cc
feat: Batch F patterns + engine cleanup
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Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-07 14:15:37 +02:00
Benjamin Admin
30236638ed
feat: 664 unique Hazard-Patterns + Test-Fix
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Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-07 14:05:58 +02:00
Benjamin Admin
912684644e
feat: Hazard-Patterns auf 725+ — Split-Dateien von Batch B integriert
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Neue Dateien: packaging, medical_pressure, specific_machines2
Split: food_pkg aufgeteilt in food_processing + packaging
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-07 14:01:46 +02:00
Benjamin Admin
2b2a20cc6d
feat: Hazard-Patterns auf 725 erweitert
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4 neue Pattern-Dateien:
- Workshop (65): Stolpern, Ergonomie, Chemie, Brand, Strahlung, Biologie
- Maintenance Extended (65): LOTO, Einrichten, Stoerung, Transport, Inbetriebnahme
- Specific Machines (55): Druckgeraete, Wind, Solar, Batterie, Fahrtreppen, Schwimmbad
- Cyber/AI Extended (65): Software-Fehler, Ransomware, KI-Bias, OPC-UA, HMI
751 Normen + 725 Patterns = umfassende CE-Bibliothek
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-07 13:55:15 +02:00
Benjamin Admin
05839e36aa
feat: Hazard-Patterns auf 475 erweitert (Ziel: 1000)
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8 neue Pattern-Dateien fuer:
- Aufzuege (25), AGV/Landmaschinen (30), Lebensmittel/Verpackung (35)
- Laser/Medizin/Druck (40), Bau/Krane (20), Forst/Foerderer (31)
- Kunststoff/Metall (30), Schweissen/Glas/Textil (30)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-07 13:31:23 +02:00
Benjamin Admin
e7f2f98da3
feat: IACE CE-Compliance Module — Normen, Risikobewertung, Production Lines
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Major features:
- 215 norms library with section references + Beuth URLs (A/B1/B2/C norms)
- 173 hazard patterns with detail fields (scenario, trigger, harm, zone)
- Deterministic pattern matching: Component × Lifecycle × Pattern cross-product
- SIL/PL auto-calculation from S×E×P risk graph
- Risk assessment table with editable S/E/P dropdowns
- Production Line Dashboard with animated station flow (Running Dots)
- IACE process flow + norms coverage on start page
- Non-blocking cookie banner, ProcessFlow SSR fix
- 104 Playwright E2E tests passing
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-07 10:53:26 +02:00
Benjamin Admin
ef8e7e599f
feat: IACE +40 DGUV-extended patterns (HP094-HP133) — 133 total
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Mechanical extended (HP094-HP103): Cutting, impact, friction, high-pressure
jet, ejection of fragments, tripping, gear/chain entanglement, clothing
winding, pendulating loads, tool kickback
Electrical extended (HP104-HP109): Arc flash, capacitor residual charge,
static discharge, grounding fault, induced voltage, overcurrent fire
Hazardous substances (HP110-HP117): Dust explosion, solvent vapors,
cutting fluid irritation, welding fumes, chemical burns, suffocation
in confined spaces, biological contamination, asbestos release
Radiation (HP118-HP123): Laser eye injury, UV from welding, infrared
heat, EMF induction, ionizing radiation, glare
Fire/Explosion (HP124-HP130): Electrical overheating, gas/vapor explosion,
hydraulic oil fire, metal dust fire, pressure vessel burst, oxygen
enrichment, spontaneous combustion
Ergonomic extended (HP131-HP133): RSI, whole-body vibration, hand-arm vibration
Total pattern library: 133 patterns (44 builtin + 14 press + 7 cobot +
28 operational + 40 DGUV) + ~58 extended rule library
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-05 18:22:57 +02:00
Benjamin Admin
85e82d0dfa
feat: IACE 28 operational hazard patterns (HP066-HP093)
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Fault Clearing (HP066-HP072): Jammed parts releasing, hose bursts,
unexpected restart, stored energy, intervention in running machine,
material jam, falling parts during fault clearing
Maintenance (HP073-HP079): Missing LOTO, falls from platforms,
hot parts contact, hazardous substances, electric shock, ergonomic
access, uncontrolled hydraulic lowering
Setup/Changeover (HP080-HP085): Crushing during tool change, burns
from hot tools, heavy tool drops, unintended stroke in setup mode,
wrong parameters, test cycle hits personnel
Transport/Install/Decommission (HP086-HP090): Machine tipping,
crushing during installation, uncontrolled commissioning movement,
residual media, sharp edges
Cleaning (HP091-HP093): Slipping, chemical exposure, draw-in
Lifecycle keywords expanded: werkzeugwechsel, stoerung, fehlersuche,
klemm, blockier, stau → trigger fault_clearing phase patterns
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-05 17:42:38 +02:00
Benjamin Admin
8dd1581fae
feat: IACE SIL/PL calculator + Cobot patterns + library extensions
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SIL/PL Calculator: Deterministic S×E×P → PL (a-e) → SIL (1-3) mapping
Cobot Patterns (HP059-HP065): Human-robot collision, afterrun, misprogramming
Press Patterns split into separate file (500-line guardrail)
5 new components (C136-C140), 5 new tags, 18 keyword entries
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com >
2026-05-05 09:29:03 +02:00
Benjamin Admin
5adb1c5f16
feat(iace): integrate Rule Library as 58 extended hazard patterns (HP045-HP102)
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Parsed 171 explicit rules from 4 Rule Library Word documents (R051-R1550),
deduplicated into 58 unique (component, energy_source) patterns, and mapped
to existing IACE IDs (component tags, M-IDs, E-IDs).
Changes:
- hazard_patterns_extended.go: 58 new patterns derived from Rule Library
- pattern_engine.go: combines builtin (44) + extended (58) = 102 total patterns
- iace_handler.go: ListHazardPatterns returns all 102 patterns
- iace.md: updated documentation for 102 patterns
- scripts/generate-rule-patterns.py: mapping + Go code generator
- scripts/parsed-rule-library.json: extracted rule data
Tests: 132 passing (9 new extended pattern tests)
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com >
2026-03-16 11:24:07 +01:00
Benjamin Admin
3b2006ebce
feat(iace): add hazard-matching-engine with component library, tag system, and pattern engine
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Implements Phases 1-4 of the IACE Hazard-Matching-Engine:
- 120 machine components (C001-C120) in 11 categories
- 20 energy sources (EN01-EN20)
- ~85 tag taxonomy across 5 domains
- 44 hazard patterns with AND/NOT matching logic
- Pattern engine with tag resolution and confidence scoring
- 8 new API endpoints (component-library, energy-sources, tags, patterns, match/apply)
- Completeness gate G09 for pattern matching
- 320 tests passing (36 new)
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com >
2026-03-16 08:50:11 +01:00