Commit Graph

4 Commits

Author SHA1 Message Date
Benjamin Admin f534b52817 feat(iace): pattern audit suite + library hygiene wave
Add cmd/iace-audit CLI with 5 deterministic methods that find engine
gaps without ground truth:

- A reachability: 1058 patterns vs achievable tag universe
- B consistency: components vs their declared hazard categories
- C vocabulary: limits-form tokens vs keyword dictionary
- D echo: limits-form sentences vs generated hazards (jaccard)
- E hierarchy: hazards vs ISO 12100 design/protection/info levels

Library fixes triggered by A+B+C findings:

- tag_resolver: synonym map for electrical/pneumatic/hydraulic aliases
- component_library: crush_point + EN03 (gravitational) on C014/C128
  (Hubwerk family) - fixes HP1014/1015/1017/1018 which were silently
  weakly_reachable. noise_source added on 7 components (C006/C011/
  C017/C020/C031/C041/C096). electrical_part on 8 drive components
  (C031/C032/C033/C034/C035/C036/C037/C038/C077/C092). cyber tag
  on 10 sensors (C081-C090) + 3 IT components (C111/C112/C116) +
  KI module C119 (ai_model added). pneumatic_part+hydraulic_part
  on valves C091/C093, hydraulic_part+chemical_risk on pump C097,
  moving_part on motion controller C075
- keyword_dictionary: EN03 added to aufzug/lift/hubwerk/hubgeraet
  (was wrongly EN04-only). New keyword entries for hub-action verbs:
  absenken/senken/anheben/heben + hubhoehe/hubweg/hubgeschwindig

Audit impact:
- A: weakly_reachable 409 -> 358 (-51 patterns now fully reachable)
- B: incomplete components 46 -> 30 (-16, -33%)
- HP1018 (Person unter absenkendem Maschinenteil eingeklemmt):
  weakly_reachable -> reachable

Why: methods A/B/C surfaced that the Kistenhubgeraet test project
generated 0 crush-under-load hazards despite OSHA 1910.212(a)(3) +
EN ISO 12100 6.3.5.5 explicitly requiring them. Three orthogonal
bugs (missing crush_point tag, wrong energy source mapping, missing
action verbs in dictionary) silently disabled the entire lift crush
pattern family.
2026-05-21 10:51:08 +02:00
Benjamin Admin 8dd1581fae feat: IACE SIL/PL calculator + Cobot patterns + library extensions
SIL/PL Calculator: Deterministic S×E×P → PL (a-e) → SIL (1-3) mapping
Cobot Patterns (HP059-HP065): Human-robot collision, afterrun, misprogramming
Press Patterns split into separate file (500-line guardrail)
5 new components (C136-C140), 5 new tags, 18 keyword entries

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-05-05 09:29:03 +02:00
Benjamin Admin d4b7943d54 feat: IACE deterministic narrative parser + library extensions
Library Extensions:
- 15 new components (C121-C135): knee lever, hydraulic ram, lubrication
  system, extraction system, vibrating plate, die tooling, transfer system,
  hoist, chute, oil drip tray, pressure relief valve, die space, flywheel,
  bin changeover station, inspection scale
- 8 new tags: person_under_load, two_hand_control_required,
  thermal_accumulation, mechanical_transmission, oil_mist_risk,
  rapid_energy_release, gravity_suspended_load, bypass_risk
- 14 new patterns (HP045-HP058): ram drop, die space crushing, oil mist
  inhalation, hot workpiece burns, suspended load, transfer draw-in,
  ejection fall, accumulator pressure release, impact noise, flywheel
  residual energy, guard bypass, two-hand misoperation, oil leakage,
  ergonomic bin changeover

Deterministic Parser (NO LLM):
- keyword_dictionary.go: ~100 entries mapping DE/EN keywords to
  component IDs, energy source IDs, and tags
- narrative_parser.go: ParseNarrative() extracts components, energy
  sources, lifecycle phases, roles, tech specs, and context tags from
  free-text machine descriptions via keyword matching + regex
- Tech spec regex: extracts kN, V, °C, bar, kW, rpm values and
  derives energy sources + severity tags automatically
- iace_handler_parser.go: POST /projects/:id/parse-narrative endpoint
  chains parser → pattern engine → hazard suggestions

Test: Paste Kniehebelpresse description → should detect 10+ components,
15+ hazards, all deterministically without LLM.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-05-05 00:29:18 +02:00
Benjamin Admin 3b2006ebce feat(iace): add hazard-matching-engine with component library, tag system, and pattern engine
CI/CD / go-lint (push) Has been skipped
CI/CD / python-lint (push) Has been skipped
CI/CD / nodejs-lint (push) Has been skipped
CI/CD / test-go-ai-compliance (push) Successful in 44s
CI/CD / test-python-backend-compliance (push) Successful in 33s
CI/CD / test-python-document-crawler (push) Successful in 22s
CI/CD / test-python-dsms-gateway (push) Successful in 19s
CI/CD / validate-canonical-controls (push) Successful in 13s
CI/CD / Deploy (push) Successful in 4s
Implements Phases 1-4 of the IACE Hazard-Matching-Engine:
- 120 machine components (C001-C120) in 11 categories
- 20 energy sources (EN01-EN20)
- ~85 tag taxonomy across 5 domains
- 44 hazard patterns with AND/NOT matching logic
- Pattern engine with tag resolution and confidence scoring
- 8 new API endpoints (component-library, energy-sources, tags, patterns, match/apply)
- Completeness gate G09 for pattern matching
- 320 tests passing (36 new)

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-03-16 08:50:11 +01:00