test(ai-sdk): GT #3 completeness — 8 shared white-goods hazards + CNC gate
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Phase 1 of the commercial white-goods expansion (EN ISO 10472 family). Extend GT #3 with 8 completeness hazards a Fachmann expects but that were neither in the GT nor previously questioned: dry-run boiler overheating, residual/stored electrical energy, sharp-edge cut, tipping, interlock-failure, unexpected restart, backflow (EN 1717), microbial/legionella. Enrich the UC-M narrative with the real features so existing library patterns can fire. Result: 4/8 auto-covered by existing patterns (dry-run, residual voltage, tipping, interlock-failure) — recall 84% (21/25). Remaining gaps documented: spray-arm contact (4.3), sharp-edge cut (4.6), backflow (2.3), restart (6.4). Gate the re-surfaced CNC leak ("spanende Bearbeitung", high_temperature-only) via dom_cnc. Kistenhub 97.1% and Bremse pinned mappings unchanged. Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
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@@ -258,6 +258,126 @@
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 2, "r": 4},
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"norm_references": ["EN ISO 14120"],
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"sufficient": true
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},
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{
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"nr": "1.4",
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"hazard_group": "Thermische Gefährdungen",
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"hazard_group_applicable": true,
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"hazard_type": "Trockenlauf-Überhitzung von Boiler/Heizung",
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"hazard_cause": "Das Heizelement bzw. der Boiler läuft bei Wassermangel trocken, überhitzt und kann einen Brand oder eine Verbrühung durch überhitztes Wasser auslösen",
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"lifecycle_phases": ["Betrieb"],
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"component_zone": "Boiler, Tankheizkörper, Heizelement",
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"risk_in": {"f": 2, "w": 2, "p": 2, "s": 3, "r": 18},
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"measures": ["Trockengehschutz / Niveauüberwachung der Heizung", "Temperaturbegrenzer (STB)"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 3, "r": 9},
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"norm_references": ["EN 60335-2-58", "EN 60335-1"],
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"sufficient": true
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},
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{
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"nr": "3.4",
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"hazard_group": "Elektrische Gefährdungen",
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"hazard_group_applicable": true,
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"hazard_type": "Restspannung / gespeicherte elektrische Energie nach Abschalten",
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"hazard_cause": "Nach dem Abschalten der Spannungsversorgung stehen durch Kondensatoren im Frequenzumrichter oder Netzfilter noch gefährliche Berührungsspannungen an",
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"lifecycle_phases": ["Instandhaltung", "Fehlersuche und -beseitigung"],
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"component_zone": "Frequenzumrichter, Netzfilter, Schaltschrank",
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"risk_in": {"f": 1, "w": 2, "p": 3, "s": 4, "r": 24},
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"measures": ["Sichere Energieentladung nach Abschalten", "Warnhinweis Restspannung, Entladezeit abwarten"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 4, "r": 12},
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"norm_references": ["IEC 60204-1"],
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"sufficient": true
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},
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{
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"nr": "4.6",
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"hazard_group": "Mechanische Gefährdungen",
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"hazard_group_applicable": true,
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"hazard_type": "Schnittverletzung an scharfen Kanten",
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"hazard_cause": "Schneiden an scharfen Blechkanten, Sieben oder dem Ablaufpumpen-Laufrad beim Reinigen oder Eingreifen in die Spülkammer",
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"lifecycle_phases": ["Reinigung", "Instandhaltung"],
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"component_zone": "Zugängliche Kanten, Siebe, Spülkammer, Ablaufpumpe",
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"risk_in": {"f": 3, "w": 2, "p": 2, "s": 1, "r": 7},
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"measures": ["Brechen oder Runden aller zugänglichen Kanten"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 1, "r": 3},
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"norm_references": ["EN ISO 12100"],
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"sufficient": true
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},
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{
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"nr": "4.7",
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"hazard_group": "Mechanische Gefährdungen",
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"hazard_group_applicable": true,
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"hazard_type": "Kippen / mangelnde Standsicherheit",
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"hazard_cause": "Unzureichende Standsicherheit bei Untertischmontage, Transport oder Installation führt zum Kippen oder Umstürzen der Maschine",
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"lifecycle_phases": ["Transport", "Montage und Installation"],
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"component_zone": "Gesamte Maschine, Aufstellbereich",
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"risk_in": {"f": 1, "w": 1, "p": 2, "s": 2, "r": 8},
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"measures": ["Standsichere Aufstellung / Befestigung", "Kippsichere Konstruktion"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 2, "r": 4},
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"norm_references": ["EN ISO 12100"],
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"sufficient": true
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},
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{
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"nr": "2.3",
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"hazard_group": "Gefährdungen durch Materialien und Substanzen",
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"hazard_group_applicable": true,
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"hazard_type": "Rückfluss / Kontamination des Trinkwassers",
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"hazard_cause": "Verschmutztes Spül- oder Chemiewasser wird ohne Rückflussverhinderer in das Trinkwassernetz zurückgesaugt und kontaminiert es",
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"lifecycle_phases": ["Betrieb"],
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"component_zone": "Frischwasseranschluss, Wasserzulauf",
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"risk_in": {"f": 2, "w": 2, "p": 2, "s": 3, "r": 18},
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"measures": ["Rückflussverhinderer / Systemtrenner nach EN 1717", "Freier Auslauf"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 3, "r": 9},
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"norm_references": ["EN 1717", "EN 60335-2-58"],
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"sufficient": true
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},
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{
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"nr": "2.4",
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"hazard_group": "Gefährdungen durch Materialien und Substanzen",
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"hazard_group_applicable": true,
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"hazard_type": "Mikrobielle Belastung / Legionellen im Stehwasser",
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"hazard_cause": "Stehwasser im Boiler oder Tank bei niedrigen Temperaturen begünstigt mikrobielles Wachstum und Legionellen, die über Aerosole eingeatmet werden",
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"lifecycle_phases": ["Betrieb", "Instandhaltung"],
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"component_zone": "Boiler, Tank, Stehwasser",
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"risk_in": {"f": 1, "w": 1, "p": 2, "s": 3, "r": 12},
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"measures": ["Thermische Desinfektion / ausreichende Wassertemperatur", "Regelmäßiger Wasserwechsel"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 3, "r": 9},
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"norm_references": ["EN 60335-2-58"],
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"sufficient": true
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},
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{
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"nr": "6.3",
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"hazard_group": "zusätzliche Gefährdungen",
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"hazard_group_applicable": true,
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"hazard_type": "Versagen der Tür-/Schutzeinrichtungs-Verriegelung",
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"hazard_cause": "Die Verriegelung des Tür-Sicherheitsschalters versagt oder wird überbrückt, sodass der Zugriff in die Spülkammer bei laufendem Spülgang (Heißwasser, rotierender Spülarm) möglich wird",
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"lifecycle_phases": ["Betrieb", "Instandhaltung"],
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"component_zone": "Tür-Sicherheitsschalter, Verriegelung, Spülkammer",
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"risk_in": {"f": 3, "w": 2, "p": 2, "s": 3, "r": 21},
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"measures": ["Sichere Verriegelung mit Fehlerüberwachung (PL nach ISO 13849)", "Zwangsöffnende Kontakte"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 3, "r": 9},
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"norm_references": ["EN ISO 14119", "EN ISO 13849-1"],
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"sufficient": true
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},
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{
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"nr": "6.4",
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"hazard_group": "zusätzliche Gefährdungen",
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"hazard_group_applicable": true,
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"hazard_type": "Unerwarteter Wiederanlauf bei Wartung",
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"hazard_cause": "Während Wartung oder Reinigung läuft die Maschine durch fehlende Freischaltung (LOTO) oder automatischen Wiederanlauf unerwartet an",
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"lifecycle_phases": ["Instandhaltung", "Reinigung"],
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"component_zone": "Gesamte Maschine, Antriebe, Pumpe",
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"risk_in": {"f": 2, "w": 2, "p": 2, "s": 3, "r": 18},
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"measures": ["Freischalten und gegen Wiedereinschalten sichern (LOTO)", "Kein automatischer Wiederanlauf"],
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"measure_type": "KM",
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"risk_out": {"f": 1, "w": 1, "p": 1, "s": 3, "r": 9},
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"norm_references": ["IEC 60204-1", "EN ISO 12100"],
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"sufficient": true
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}
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]
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}
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