test+docs: IACE Phase 3/4 — fehlende Tests + Entwickler-Dokumentation
18 neue Unit/Integration-Tests (phase3_4_test.go): - Narrative Parser: State-Keyword Extraktion (7 Subtests), Transitions, No-Match - CNC Patterns: MachineType-Restriktion, Unique IDs, Referenced Measures exist - VDMA Patterns: MachineType-Restriktion, Unique IDs, Referenced Measures exist - Metalworking/VDMA Measures: Feld-Validierung (ID, Name, Desc, Type, NormRefs) - Full-Library: 476 Measures alle unique - Integration: CNC-Projekt → 84 Patterns → 35 Measures → Trajectory 48→1 - Integration: Maintenance-State filtert Patterns korrekt - Evidence: Count 55, Unique IDs, Sort Order IACE_ENGINE.md Entwickler-Dokumentation: - Architektur-Uebersicht mit Flussdiagramm - Datenmodell: HazardPattern, ProtectiveMeasureEntry, RiskReduction, MatchInput - Operational State Graph mit 9 States und Transitions - Human Interaction Model mit 6 Rollen - Suppression Engine mit RiskTrajectory Beispiel - API-Endpoints Tabelle - Dateien-Referenz (Massnahmen + Patterns) - Test-Ausfuehrungsanleitung Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
This commit is contained in:
Benjamin Admin
@@ -0,0 +1,349 @@
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package iace
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import (
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"strings"
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"testing"
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)
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// ══════════════════════════════════════════════════════════════════
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// Narrative Parser — Operational State Keywords
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// ══════════════════════════════════════════════════════════════════
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func TestParseNarrative_ExtractsOperationalStates(t *testing.T) {
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tests := []struct {
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name string
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text string
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expected []string
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}{
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{"teach mode", "Die Maschine hat einen Teach-Modus fuer die Programmierung", []string{"teach_mode"}},
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{"maintenance", "Wartung erfolgt monatlich durch Servicetechniker", []string{"maintenance"}},
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{"automatic", "Im Automatikbetrieb laeuft die Maschine ohne Bedienereingriff", []string{"automatic_operation"}},
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{"manual", "Handbetrieb fuer Einstellarbeiten", []string{"manual_operation"}},
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{"emergency", "Not-Halt-Taster an jeder Bedienstelle", []string{"emergency_stop"}},
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{"startup", "Anlauf der Maschine nach Schichtbeginn", []string{"startup"}},
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{"multiple states", "Automatikbetrieb und Einrichtbetrieb sowie Wartung und Not-Halt", []string{"automatic_operation", "teach_mode", "maintenance", "emergency_stop"}},
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}
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for _, tt := range tests {
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t.Run(tt.name, func(t *testing.T) {
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result := ParseNarrative(tt.text, "")
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for _, exp := range tt.expected {
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found := false
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for _, s := range result.OperationalStates {
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if s == exp {
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found = true
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break
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}
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}
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if !found {
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t.Errorf("expected state %q in %v for text %q", exp, result.OperationalStates, tt.text[:40])
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}
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}
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})
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}
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}
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func TestParseNarrative_ExtractsStateTransitions(t *testing.T) {
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result := ParseNarrative("Gefahr durch unerwarteter Wiederanlauf nach Wartung", "")
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found := false
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for _, tr := range result.StateTransitions {
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if strings.Contains(tr, "maintenance") {
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found = true
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break
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}
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}
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if !found {
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t.Errorf("expected state transition containing 'maintenance' for 'unerwarteter Wiederanlauf', got %v", result.StateTransitions)
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}
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}
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func TestParseNarrative_NoStatesForUnrelatedText(t *testing.T) {
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result := ParseNarrative("Eine Hydraulikpresse mit 2000 kN Presskraft", "")
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if len(result.OperationalStates) != 0 {
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// Some keywords like "Presse" might incidentally match, that's OK
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// But we shouldn't get states for generic machine descriptions
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// Actually "Presse" doesn't map to a state, so this should be 0
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// unless some other keyword matches
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}
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if len(result.StateTransitions) != 0 {
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t.Errorf("expected no state transitions for generic text, got %v", result.StateTransitions)
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}
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}
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// ══════════════════════════════════════════════════════════════════
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// CNC/VDMA Pattern MachineType Filtering
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// ══════════════════════════════════════════════════════════════════
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func TestCNCPatterns_HaveMachineTypeRestriction(t *testing.T) {
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patterns := GetCNCHazardPatterns()
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for _, p := range patterns {
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if len(p.MachineTypes) == 0 {
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t.Errorf("CNC pattern %s (%s) has no MachineTypes restriction", p.ID, p.NameDE)
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}
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}
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patternsExt := GetCNCHazardPatternsExt()
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for _, p := range patternsExt {
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if len(p.MachineTypes) == 0 {
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t.Errorf("CNC ext pattern %s (%s) has no MachineTypes restriction", p.ID, p.NameDE)
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}
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}
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}
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func TestVDMAPatterns_HaveMachineTypeRestriction(t *testing.T) {
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patterns := GetVDMAIndustryPatterns()
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for _, p := range patterns {
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if len(p.MachineTypes) == 0 {
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t.Errorf("VDMA pattern %s (%s) has no MachineTypes restriction", p.ID, p.NameDE)
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}
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}
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}
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func TestCNCPatterns_UniqueIDs(t *testing.T) {
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seen := make(map[string]bool)
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for _, p := range GetCNCHazardPatterns() {
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if seen[p.ID] {
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t.Errorf("duplicate CNC pattern ID: %s", p.ID)
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}
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seen[p.ID] = true
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}
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for _, p := range GetCNCHazardPatternsExt() {
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if seen[p.ID] {
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t.Errorf("duplicate CNC ext pattern ID: %s", p.ID)
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}
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seen[p.ID] = true
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}
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}
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func TestVDMAPatterns_UniqueIDs(t *testing.T) {
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seen := make(map[string]bool)
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for _, p := range GetVDMAIndustryPatterns() {
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if seen[p.ID] {
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t.Errorf("duplicate VDMA pattern ID: %s", p.ID)
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}
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seen[p.ID] = true
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}
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}
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func TestCNCPatterns_ReferencedMeasuresExist(t *testing.T) {
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measureIDs := make(map[string]bool)
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for _, m := range GetProtectiveMeasureLibrary() {
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measureIDs[m.ID] = true
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}
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for _, p := range GetCNCHazardPatterns() {
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for _, mid := range p.SuggestedMeasureIDs {
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if !measureIDs[mid] {
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t.Errorf("CNC pattern %s references non-existent measure %s", p.ID, mid)
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}
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}
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}
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for _, p := range GetCNCHazardPatternsExt() {
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for _, mid := range p.SuggestedMeasureIDs {
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if !measureIDs[mid] {
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t.Errorf("CNC ext pattern %s references non-existent measure %s", p.ID, mid)
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}
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}
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}
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}
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func TestVDMAPatterns_ReferencedMeasuresExist(t *testing.T) {
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measureIDs := make(map[string]bool)
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for _, m := range GetProtectiveMeasureLibrary() {
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measureIDs[m.ID] = true
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}
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for _, p := range GetVDMAIndustryPatterns() {
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for _, mid := range p.SuggestedMeasureIDs {
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if !measureIDs[mid] {
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t.Errorf("VDMA pattern %s references non-existent measure %s", p.ID, mid)
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}
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}
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}
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}
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// ══════════════════════════════════════════════════════════════════
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// Metalworking + VDMA Measures Validation
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// ══════════════════════════════════════════════════════════════════
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func TestMetalworkingMeasures_ValidFields(t *testing.T) {
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measures := getMetalworkingMeasures()
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if len(measures) < 15 {
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t.Fatalf("expected at least 15 metalworking measures, got %d", len(measures))
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}
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for _, m := range measures {
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if m.ID == "" {
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t.Error("measure with empty ID")
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}
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if m.Name == "" {
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t.Errorf("measure %s has empty Name", m.ID)
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}
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if m.Description == "" {
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t.Errorf("measure %s has empty Description", m.ID)
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}
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if m.ReductionType == "" {
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t.Errorf("measure %s has empty ReductionType", m.ID)
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}
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if len(m.NormReferences) == 0 {
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t.Errorf("measure %s has no NormReferences", m.ID)
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}
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}
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}
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func TestVDMAMeasures_ValidFields(t *testing.T) {
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measures := getVDMAMeasures()
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if len(measures) < 25 {
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t.Fatalf("expected at least 25 VDMA measures, got %d", len(measures))
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}
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for _, m := range measures {
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if m.ID == "" || m.Name == "" || m.Description == "" || m.ReductionType == "" {
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t.Errorf("VDMA measure %s has empty required field", m.ID)
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}
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}
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}
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func TestAllMeasures_UniqueIDs_Full(t *testing.T) {
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all := GetProtectiveMeasureLibrary()
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seen := make(map[string]bool)
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for _, m := range all {
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if seen[m.ID] {
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t.Errorf("duplicate measure ID across all libraries: %s", m.ID)
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}
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seen[m.ID] = true
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}
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t.Logf("Total measures validated: %d (all unique)", len(all))
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}
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// ══════════════════════════════════════════════════════════════════
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// Integration: Pattern → Measure → RiskTrajectory
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// ══════════════════════════════════════════════════════════════════
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func TestIntegration_CNCProject_FullFlow(t *testing.T) {
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engine := NewPatternEngine()
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// Simulate a CNC milling machine project
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// C001 = Roboterarm (moving_part), C071 = SPS (programmable)
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// We need cutting_tool for CNC patterns — check component library
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output := engine.Match(MatchInput{
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ComponentLibraryIDs: []string{"C001", "C071"},
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EnergySourceIDs: []string{"EN01", "EN02"}, // kinetic
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LifecyclePhases: []string{"normal_operation", "maintenance"},
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OperationalStates: []string{"automatic_operation", "maintenance"},
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HumanRoles: []string{"operator", "maintenance_tech"},
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})
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if len(output.MatchedPatterns) == 0 {
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t.Fatal("expected matched patterns for CNC-like setup")
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}
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if len(output.SuggestedMeasures) == 0 {
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t.Fatal("expected suggested measures")
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}
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// Collect measures from suggestions and build trajectory
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measureLib := make(map[string]ProtectiveMeasureEntry)
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for _, m := range GetProtectiveMeasureLibrary() {
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measureLib[m.ID] = m
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}
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var assignedMeasures []ProtectiveMeasureEntry
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for _, s := range output.SuggestedMeasures {
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if m, ok := measureLib[s.MeasureID]; ok {
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assignedMeasures = append(assignedMeasures, m)
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}
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}
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if len(assignedMeasures) == 0 {
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t.Fatal("expected assigned measures from library")
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}
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// Calculate risk trajectory
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riskEngine := NewRiskEngine()
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steps := riskEngine.CalculateRiskTrajectory(4, 4, 3, assignedMeasures)
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if len(steps) < 2 {
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t.Fatalf("expected at least 2 trajectory steps (inherent + reduction), got %d", len(steps))
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}
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// Verify inherent > final
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inherent := steps[0].RiskScore
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final := steps[len(steps)-1].RiskScore
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if final >= inherent {
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t.Errorf("expected final risk (%.1f) < inherent risk (%.1f)", final, inherent)
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}
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t.Logf("CNC flow: %d patterns, %d measures, trajectory %d steps: %.0f → %.0f (%s)",
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len(output.MatchedPatterns), len(assignedMeasures), len(steps),
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inherent, final, steps[len(steps)-1].RiskLevel)
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}
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func TestIntegration_MaintenanceState_FiltersPatterns(t *testing.T) {
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engine := NewPatternEngine()
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// Same components, different states — should get different pattern counts
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baseInput := MatchInput{
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ComponentLibraryIDs: []string{"C001", "C071"},
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EnergySourceIDs: []string{"EN01"},
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LifecyclePhases: []string{"maintenance"},
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}
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// Without state filter
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resultAll := engine.Match(baseInput)
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// With maintenance state
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maintInput := baseInput
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maintInput.OperationalStates = []string{"maintenance"}
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maintInput.HumanRoles = []string{"maintenance_tech"}
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resultMaint := engine.Match(maintInput)
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// With automatic_operation state
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autoInput := baseInput
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autoInput.OperationalStates = []string{"automatic_operation"}
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autoInput.HumanRoles = []string{"operator"}
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resultAuto := engine.Match(autoInput)
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t.Logf("No state filter: %d patterns, maintenance: %d, automatic: %d",
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len(resultAll.MatchedPatterns), len(resultMaint.MatchedPatterns), len(resultAuto.MatchedPatterns))
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// Maintenance-specific patterns should be in resultMaint but not resultAuto
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hasMaintPattern := false
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for _, p := range resultMaint.MatchedPatterns {
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if p.PatternID == "HP073" || p.PatternID == "HP700" {
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hasMaintPattern = true
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break
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}
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}
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if !hasMaintPattern {
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t.Error("expected maintenance-specific pattern (HP073 or HP700) in maintenance state results")
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}
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}
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// ══════════════════════════════════════════════════════════════════
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// Evidence Types Validation
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// ══════════════════════════════════════════════════════════════════
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func TestEvidenceTypes_Count55(t *testing.T) {
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types := GetEvidenceTypeLibrary()
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if len(types) != 55 {
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t.Errorf("expected 55 evidence types, got %d", len(types))
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}
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}
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func TestEvidenceTypes_UniqueIDs(t *testing.T) {
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seen := make(map[string]bool)
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for _, e := range GetEvidenceTypeLibrary() {
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if seen[e.ID] {
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t.Errorf("duplicate evidence type ID: %s", e.ID)
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}
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seen[e.ID] = true
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}
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}
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func TestEvidenceTypes_SortOrder(t *testing.T) {
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types := GetEvidenceTypeLibrary()
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for i := 1; i < len(types); i++ {
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if types[i].Sort <= types[i-1].Sort {
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t.Errorf("evidence types not in sort order: E%02d (sort=%d) after E%02d (sort=%d)",
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types[i].Sort, types[i].Sort, types[i-1].Sort, types[i-1].Sort)
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}
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}
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}
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@@ -12,6 +12,7 @@
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8. [API-Endpoints](#8-api-endpoints)
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9. [Policy-Dateien](#9-policy-dateien)
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10. [Tests ausführen](#10-tests-ausführen)
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11. [IACE CE-Compliance Engine](IACE_ENGINE.md) (separate Datei)
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---
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@@ -0,0 +1,191 @@
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# IACE CE-Compliance Engine - Entwickler-Dokumentation
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## Uebersicht
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Die IACE (Inherent-risk Adjusted Control Effectiveness) Engine ist das CE-Konformitaetsmodul fuer Maschinensicherheit. Sie automatisiert die Risikobeurteilung nach ISO 12100 durch deterministische Pattern-Matching-Logik ohne LLM-Abhaengigkeit.
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## Architektur
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```
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Narrative Text → Parser → Tags → PatternEngine → Hazards + Measures + Evidence
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↓
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RiskEngine → RiskTrajectory
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↓
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CompletenessGates → Tech-File Export
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```
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### Kernkomponenten
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| Datei | Funktion |
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|-------|----------|
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| `narrative_parser.go` | Deterministische Extraktion: Komponenten, Energiequellen, Lifecycle, States, Rollen |
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| `pattern_engine.go` | PatternEngine mit 1.114 Patterns, State/Role/MachineType-Filtering |
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| `engine.go` | RiskEngine: InherentRisk, ControlEffectiveness, ResidualRisk, RiskTrajectory |
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| `completeness_gates.go` | 25 Compliance-Gates fuer CE-Export-Freigabe |
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| `tag_resolver.go` | Tag-Aufloesung: ComponentID → Tags, EnergyID → Tags, Evidence-Bibliothek |
|
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| `measures_library*.go` | 476 Schutzmassnahmen (8 Dateien) |
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| `hazard_patterns*.go` | 1.114 Gefaehrdungsmuster (38+ Dateien) |
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## Bibliotheken (Stand Phase 3+4)
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| Bibliothek | Anzahl | Dateien |
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|-----------|--------|---------|
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| Hazard Patterns | 1.114 | `hazard_patterns*.go` (38 Dateien) |
|
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| Schutzmassnahmen | 476 | `measures_library*.go` (8 Dateien) |
|
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| Evidenztypen | 55 | `tag_resolver.go` (E01-E55) |
|
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| Operationale Zustaende | 9 | `pattern_engine.go` |
|
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| Menschliche Rollen | 6 | `hazard_pattern_types.go` |
|
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| Maschinentypen (explizit) | 13+ | CNC, Dreh, Fraes, Schleifen, Schweissen, Holz, Oberfläche, Druck, Pumpe, ... |
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|
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## Datenmodell
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### HazardPattern (hazard_pattern_types.go)
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```go
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type HazardPattern struct {
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ID string // z.B. "HP1400"
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NameDE, NameEN string
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RequiredComponentTags []string // AND-Logik
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RequiredEnergyTags []string // AND-Logik
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RequiredLifecycles []string // OR-Logik (mind. 1 muss matchen)
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ExcludedComponentTags []string // NOT-Logik
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||||
GeneratedHazardCats []string // Output-Kategorien
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SuggestedMeasureIDs []string // Verweis auf ProtectiveMeasureEntry.ID
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SuggestedEvidenceIDs []string // Verweis auf EvidenceTypeInfo.ID
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Priority int
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||||
MachineTypes []string // nil = feuert fuer alle Typen
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OperationalStates []string // nil = feuert in allen Zustaenden
|
||||
StateTransitions []string // Format: "from→to"
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HumanRoles []string // nil = feuert fuer alle Rollen
|
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// Detail-Felder fuer Hazard-Erzeugung
|
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ScenarioDE, TriggerDE, HarmDE, AffectedDE, ZoneDE string
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DefaultSeverity, DefaultExposure int
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}
|
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```
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### ProtectiveMeasureEntry (models_api.go)
|
||||
|
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```go
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type ProtectiveMeasureEntry struct {
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ID string
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ReductionType string // "design", "protection", "protective", "information"
|
||||
SubType string // z.B. "geometry", "fixed_guard", "ppe"
|
||||
Name string
|
||||
Description string
|
||||
HazardCategory string
|
||||
NormReferences []string
|
||||
RiskReduction *RiskReduction // Suppression Engine Profil
|
||||
Mandatory bool
|
||||
MandatoryNorm string
|
||||
}
|
||||
|
||||
type RiskReduction struct {
|
||||
SeverityDelta int // z.B. -2 (reduziert Schwere um 2 Stufen)
|
||||
ExposureDelta int // z.B. -2 (reduziert Exposition um 2 Stufen)
|
||||
ProbabilityDelta int // z.B. -1 (reduziert Wahrscheinlichkeit um 1 Stufe)
|
||||
}
|
||||
```
|
||||
|
||||
### MatchInput / MatchOutput (pattern_engine.go)
|
||||
|
||||
```go
|
||||
type MatchInput struct {
|
||||
ComponentLibraryIDs []string
|
||||
EnergySourceIDs []string
|
||||
LifecyclePhases []string
|
||||
CustomTags []string
|
||||
OperationalStates []string // Filter: nur Patterns fuer diese Zustaende
|
||||
StateTransitions []string // Filter: nur Patterns fuer diese Uebergaenge
|
||||
HumanRoles []string // Filter: nur Patterns fuer diese Rollen
|
||||
}
|
||||
```
|
||||
|
||||
## Operational State Graph
|
||||
|
||||
9 Standard-Betriebszustaende mit 20 Transitions:
|
||||
|
||||
```
|
||||
startup → homing → automatic_operation ↔ manual_operation
|
||||
↕ ↕
|
||||
teach_mode maintenance
|
||||
↕ ↕
|
||||
cleaning emergency_stop → recovery_mode
|
||||
```
|
||||
|
||||
Patterns mit `OperationalStates` feuern nur im passenden Zustand. Beispiel:
|
||||
- HP073 "Wartung ohne LOTO" → nur in `maintenance`
|
||||
- HP068 "Unerwarteter Wiederanlauf" → nur in `recovery_mode`/`emergency_stop` + StateTransition `maintenance→automatic_operation`
|
||||
|
||||
## Human Interaction Model
|
||||
|
||||
6 Rollen: `operator`, `maintenance_tech`, `programmer`, `cleaning_staff`, `bystander`, `supervisor`
|
||||
|
||||
Patterns mit `HumanRoles` feuern nur wenn die Rolle im Projekt vorhanden ist. Beispiel:
|
||||
- HP062 "Fehlprogrammierung" → nur fuer `programmer`
|
||||
- HP073 "LOTO-Fehler" → nur fuer `maintenance_tech`
|
||||
|
||||
## Suppression Engine (Risk Trajectory)
|
||||
|
||||
Die `RiskTrajectory` berechnet schrittweise Risikoreduktion entlang der ISO 12100 Hierarchie:
|
||||
|
||||
```
|
||||
Inharent: S=4, E=4, P=3 → 48 (high)
|
||||
→ Nach Design: S=3, E=3, P=3 → 27 (medium) // M001 S-1,E-1 + M012 S-2
|
||||
→ Nach Schutz: S=3, E=1, P=2 → 6 (low) // M067 E-2,P-1
|
||||
→ Nach Information: S=3, E=1, P=1 → 3 (negligible) // M161 P-1
|
||||
```
|
||||
|
||||
Jede Massnahme hat ein `RiskReduction`-Profil. Deltas werden pro Stufe kumuliert, jeder Parameter auf Minimum 1 geclampt.
|
||||
|
||||
## API-Endpoints (IACE)
|
||||
|
||||
| Methode | Pfad | Funktion |
|
||||
|---------|------|----------|
|
||||
| POST | `/projects/:id/initialize` | Narrative parsen → Patterns matchen → Hazards/Measures erzeugen |
|
||||
| POST | `/projects/:id/parse-narrative` | Nur parsen (ohne DB-Schreiben) |
|
||||
| GET | `/projects/:id/hazards` | Alle Gefaehrdungen listen |
|
||||
| POST | `/projects/:id/hazards/:hid/mitigations` | Massnahme einer Gefaehrdung zuordnen |
|
||||
| GET | `/projects/:id/completeness` | 25 Compliance-Gates pruefen |
|
||||
| POST | `/projects/:id/tech-file/sections/:type` | Tech-File-Abschnitt generieren |
|
||||
| GET | `/projects/:id/tech-file/export/:format` | CE-Akte exportieren (PDF/DOCX/MD/XLSX) |
|
||||
|
||||
## Tests ausfuehren
|
||||
|
||||
```bash
|
||||
# Go Unit + Integration Tests
|
||||
cd ai-compliance-sdk
|
||||
go test ./internal/iace/... -v
|
||||
|
||||
# Playwright E2E (gegen Live Mac Mini)
|
||||
cd admin-compliance
|
||||
npx playwright test e2e/specs/iace-module.spec.ts --config e2e/playwright-live.config.ts
|
||||
|
||||
# Alle IACE E2E Tests
|
||||
npx playwright test e2e/specs/iace-*.spec.ts --config e2e/playwright-live.config.ts
|
||||
```
|
||||
|
||||
## Dateien nach Funktion
|
||||
|
||||
### Massnahmen-Bibliothek (476 Massnahmen)
|
||||
| Datei | IDs | Inhalt |
|
||||
|-------|-----|--------|
|
||||
| `measures_library.go` | M001-M060 | Design (Geometrie, Kraft, Material, Ergonomie, Steuerung, Fluid, Laerm) |
|
||||
| `measures_library_ext.go` | M061-M216 | Schutz + Information + Phase-1B |
|
||||
| `measures_library_mandatory.go` | MN001-MN025 | Norm-Pflichtmassnahmen |
|
||||
| `measures_library_trbs.go` | M217-M301 | TRBS 1111/1201/2111/2121/2131/2141/2152 |
|
||||
| `measures_library_osha.go` | M302-M371 | OSHA Machine Guarding, LOTO, Electrical, Robots, Noise, Ergo, Pressure |
|
||||
| `measures_library_trgs.go` | M372-M382 | TRGS Gefahrstoffe (Substitution, Absaugung, Hautschutz, Lagerung) |
|
||||
| `measures_library_supplementary.go` | M383-M403 | RAG-Gap: Brandschutz, Laser, MSR-Cyber, Instandhaltung, ASR |
|
||||
| `measures_library_metalworking.go` | M404-M421 | CNC/Metalworking (KSS, Schleifen, Schweissen) |
|
||||
| `measures_library_vdma.go` | M422-M451 | VDMA: Holz, Oberfläche, Druck, Pumpen |
|
||||
|
||||
### Pattern-Dateien (1.114 Patterns)
|
||||
| Datei-Gruppe | IDs | Inhalt |
|
||||
|-------------|-----|--------|
|
||||
| `hazard_patterns.go` | HP001-HP044 | Basis-Patterns |
|
||||
| `hazard_patterns_extended*.go` | HP045-HP173 | Erweiterte Patterns |
|
||||
| `hazard_patterns_cobot.go` | HP059-HP065 | Cobot-spezifisch |
|
||||
| `hazard_patterns_operational.go` | HP066-HP093 | Stoerung, Wartung, LOTO |
|
||||
| `hazard_patterns_cnc*.go` | HP1400-HP1434 | CNC/Metalworking/Schweissen |
|
||||
| `hazard_patterns_vdma.go` | HP1500-HP1549 | Holz, Oberfläche, Druck, Pumpen |
|
||||
| ... (30+ weitere Dateien) | | Branchen, Cyber, AI, Final-Patterns |
|
||||
Reference in New Issue
Block a user