feat(iace): FMEA P1 — open methodology anchors + bp_iace_fmea_kb
P1 of the auto-FMEA build plan: establish the public-domain methodology foundation (no AIAG-VDA/SAE/IEC tables reproduced). - fmea_data_sources.go: MIL-STD-882E severity (Cat I-IV→1-10) + probability (A-F→1-10 with per-hour λ bands), OccurrenceFromRate(λp·α), SeverityForCategory, MIL-STD-1629A CriticalityCm = λp·α·β·t. Own 1-10 projection, government-anchored. - 4 versioned source docs (MIL-STD-1629A, MIL-STD-882E, NASA RCM, FMD-91/NPRD-91) ingested into the new RAG collection bp_iace_fmea_kb (whitelisted). - Tests for all scales/mappings/criticality (green). Next (P1 step 2): fetch FMD-91/NPRD-91 bulk λ/α tables from DTIC. Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
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# Failure-consequence & maintenance decision logic — NASA RCM (public domain)
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Drives the IACE auto-FMEA "recommended action" layer and the safety-priority
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rule. Ingested into `bp_iace_fmea_kb`.
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## Source
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- **Source:** NASA — NPR 8831.2F Ch.7 (Reliability-Centered Maintenance) and NASA GSFC-HDBK-8004 (FMEA & Risk Assessment)
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- **License:** US Government work — **public domain** ("cleared for public accessibility")
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- **Attribution:** `Source: NASA NPR 8831.2F / GSFC-HDBK-8004, public domain`
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- **Retrieved:** 2026-06 · **Ref:** nodis3.gsfc.nasa.gov / standards.nasa.gov
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## Safety-consequence priority (key rule)
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A failure with a **safety** consequence is prioritised **regardless of how rare
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it is** — "safety shall be ensured at any cost; thereafter cost-effectiveness
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becomes the criterion." So in a SAFETY FMEA a single Catastrophic mode matters
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even at low occurrence — severity dominates the ranking.
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## Failure definition (broad)
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"Any unsatisfactory condition" — loss of FUNCTION **or** loss of QUALITY/
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acceptable performance — not only complete breakdown. (Captures drift,
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degradation, intermittent.)
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## Recommended-action decision logic (RCM)
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| Failure character | Recommended task |
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|---|---|
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| Gives advance warning / measurable degradation | **Condition-based / predictive** monitoring |
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| Age/wear-related, predictable | **Preventive / scheduled** replacement |
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| Random, low consequence | **Run-to-failure** (corrective) |
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| Hidden / no effective task | **Redesign** or add **redundancy / detection** |
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This maps onto the IACE 3-step measure hierarchy (inherently safe design →
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safeguarding → information) for the FMEA's control/action column.
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## How used in IACE
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- Safety-priority rule overrides pure Cm ranking when the linked ISO 12100 hazard
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is high-severity (the safety-FMEA bridge).
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- The decision table seeds the recommended-action suggestions per failure mode.
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Concepts only — IEC 61508/ISO 13849 (SIL/PL, DC, β-factor tables) are copyrighted
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and NOT reproduced; diagnostic-coverage / common-cause are used as generic ideas.
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