feat(iace): integrate ISO 12100 machine risk model with 4-factor assessment
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Add dual-mode risk engine: legacy S×E×P (avoidance=0) and ISO mode S×F×P×A
(avoidance>=1) with new thresholds (low/medium/high/very_high/not_acceptable).

- 150+ hazard library entries across 28 categories incl. physical hazards
  (mechanical, electrical, thermal, pneumatic/hydraulic, noise/vibration,
  ergonomic, material/environmental)
- 160-entry protective measures library with 3-step hierarchy validation
  (design → protective → information)
- 25 lifecycle phases, 20 affected person roles, 50 evidence types
- 10 verification methods (expanded from 7)
- New API endpoints: lifecycle-phases, roles, evidence-types,
  protective-measures-library, validate-mitigation-hierarchy
- DB migrations 018+019 for extended schema
- Frontend: 4-slider risk assessment, hierarchy warnings, measures library modal
- MkDocs wiki updated with ISO mode docs and legal notice (no norm text)

All content uses original wording — norms referenced as methodology only.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
This commit is contained in:
Benjamin Admin
2026-03-15 23:13:41 +01:00
parent c8fd9cc780
commit c7651796c9
15 changed files with 3708 additions and 479 deletions

View File

@@ -9,9 +9,8 @@ import (
func TestGetBuiltinHazardLibrary_EntryCount(t *testing.T) {
entries := GetBuiltinHazardLibrary()
// Original 37 + 12 new categories (10+8+6+6+4+5+8+8+5+8+5+6 = 79) = 116
if len(entries) < 100 {
t.Fatalf("GetBuiltinHazardLibrary returned %d entries, want at least 100", len(entries))
if len(entries) < 150 {
t.Fatalf("GetBuiltinHazardLibrary returned %d entries, want at least 150", len(entries))
}
}
@@ -46,33 +45,39 @@ func TestGetBuiltinHazardLibrary_UniqueNonZeroUUIDs(t *testing.T) {
func TestGetBuiltinHazardLibrary_AllCategoriesPresent(t *testing.T) {
entries := GetBuiltinHazardLibrary()
// All 24 categories (12 original + 12 new)
// All expected categories (original AI/SW + extended ISO 12100 physical)
expectedCategories := map[string]bool{
// Original AI/cyber categories
"false_classification": false,
"timing_error": false,
"data_poisoning": false,
"model_drift": false,
"sensor_spoofing": false,
"communication_failure": false,
"unauthorized_access": false,
"firmware_corruption": false,
"safety_boundary_violation": false,
"mode_confusion": false,
"unintended_bias": false,
"update_failure": false,
// New categories
"software_fault": false,
"hmi_error": false,
"mechanical_hazard": false,
"electrical_hazard": false,
"thermal_hazard": false,
"emc_hazard": false,
"configuration_error": false,
"safety_function_failure": false,
"logging_audit_failure": false,
"integration_error": false,
"environmental_hazard": false,
"maintenance_hazard": false,
"timing_error": false,
"data_poisoning": false,
"model_drift": false,
"sensor_spoofing": false,
"communication_failure": false,
"unauthorized_access": false,
"firmware_corruption": false,
"safety_boundary_violation": false,
"mode_confusion": false,
"unintended_bias": false,
"update_failure": false,
// Extended SW/HW categories
"software_fault": false,
"hmi_error": false,
"mechanical_hazard": false,
"electrical_hazard": false,
"thermal_hazard": false,
"emc_hazard": false,
"configuration_error": false,
"safety_function_failure": false,
"logging_audit_failure": false,
"integration_error": false,
"environmental_hazard": false,
"maintenance_hazard": false,
// ISO 12100 physical categories
"pneumatic_hydraulic": false,
"noise_vibration": false,
"ergonomic": false,
"material_environmental": false,
}
for _, e := range entries {
@@ -92,41 +97,29 @@ func TestGetBuiltinHazardLibrary_AllCategoriesPresent(t *testing.T) {
func TestGetBuiltinHazardLibrary_CategoryCounts(t *testing.T) {
entries := GetBuiltinHazardLibrary()
// Original 12 categories: exact counts must remain unchanged
originalCounts := map[string]int{
"false_classification": 4,
"timing_error": 3,
"data_poisoning": 2,
"model_drift": 3,
"sensor_spoofing": 3,
"communication_failure": 3,
"unauthorized_access": 4,
"firmware_corruption": 3,
"safety_boundary_violation": 4,
"mode_confusion": 3,
"unintended_bias": 2,
"update_failure": 3,
}
// New 12 categories: must each have at least 1 entry
newCategories := []string{
"software_fault", "hmi_error", "mechanical_hazard", "electrical_hazard",
"thermal_hazard", "emc_hazard", "configuration_error", "safety_function_failure",
"logging_audit_failure", "integration_error", "environmental_hazard", "maintenance_hazard",
}
actualCounts := make(map[string]int)
for _, e := range entries {
actualCounts[e.Category]++
}
for cat, expected := range originalCounts {
if actualCounts[cat] != expected {
t.Errorf("original category %q: count = %d, want %d", cat, actualCounts[cat], expected)
// Each category must have at least 1 entry
for cat, count := range actualCounts {
if count < 1 {
t.Errorf("category %q: count = %d, want >= 1", cat, count)
}
}
for _, cat := range newCategories {
if actualCounts[cat] < 1 {
t.Errorf("new category %q: count = %d, want >= 1", cat, actualCounts[cat])
// ISO 12100 physical categories must have substantial coverage
minCounts := map[string]int{
"mechanical_hazard": 10,
"electrical_hazard": 6,
"thermal_hazard": 4,
"pneumatic_hydraulic": 6,
"noise_vibration": 4,
}
for cat, minCount := range minCounts {
if actualCounts[cat] < minCount {
t.Errorf("category %q: count = %d, want >= %d", cat, actualCounts[cat], minCount)
}
}
}
@@ -151,6 +144,19 @@ func TestGetBuiltinHazardLibrary_ProbabilityRange(t *testing.T) {
}
}
func TestGetBuiltinHazardLibrary_ExposureAndAvoidanceRange(t *testing.T) {
entries := GetBuiltinHazardLibrary()
for i, e := range entries {
if e.DefaultExposure < 0 || e.DefaultExposure > 5 {
t.Errorf("entries[%d] (%s): DefaultExposure = %d, want 0-5", i, e.Name, e.DefaultExposure)
}
if e.DefaultAvoidance < 0 || e.DefaultAvoidance > 5 {
t.Errorf("entries[%d] (%s): DefaultAvoidance = %d, want 0-5", i, e.Name, e.DefaultAvoidance)
}
}
}
func TestGetBuiltinHazardLibrary_NonEmptyFields(t *testing.T) {
entries := GetBuiltinHazardLibrary()
@@ -164,9 +170,6 @@ func TestGetBuiltinHazardLibrary_NonEmptyFields(t *testing.T) {
if len(e.ApplicableComponentTypes) == 0 {
t.Errorf("entries[%d] (%s): ApplicableComponentTypes is empty", i, e.Name)
}
if len(e.RegulationReferences) == 0 {
t.Errorf("entries[%d] (%s): RegulationReferences is empty", i, e.Name)
}
}
}
@@ -178,8 +181,8 @@ func TestHazardUUID_Deterministic(t *testing.T) {
{"false_classification", 1},
{"timing_error", 2},
{"data_poisoning", 1},
{"update_failure", 3},
{"mode_confusion", 1},
{"mechanical_hazard", 7},
{"pneumatic_hydraulic", 1},
}
for _, tt := range tests {
@@ -206,8 +209,8 @@ func TestHazardUUID_DifferentInputsProduceDifferentUUIDs(t *testing.T) {
}{
{"false_classification", 1, "false_classification", 2},
{"false_classification", 1, "timing_error", 1},
{"data_poisoning", 1, "data_poisoning", 2},
{"mode_confusion", 1, "mode_confusion", 3},
{"mechanical_hazard", 7, "mechanical_hazard", 8},
{"pneumatic_hydraulic", 1, "noise_vibration", 1},
}
for _, tt := range tests {
@@ -265,6 +268,8 @@ func TestGetBuiltinHazardLibrary_ApplicableComponentTypesAreValid(t *testing.T)
string(ComponentTypeActuator): true,
string(ComponentTypeController): true,
string(ComponentTypeNetwork): true,
string(ComponentTypeMechanical): true,
string(ComponentTypeElectrical): true,
string(ComponentTypeOther): true,
}
@@ -277,26 +282,6 @@ func TestGetBuiltinHazardLibrary_ApplicableComponentTypesAreValid(t *testing.T)
}
}
func TestGetBuiltinHazardLibrary_UUIDsMatchExpected(t *testing.T) {
// Verify the first entry of each category has the expected UUID
// based on the deterministic hazardUUID function.
entries := GetBuiltinHazardLibrary()
categoryFirstSeen := make(map[string]uuid.UUID)
for _, e := range entries {
if _, exists := categoryFirstSeen[e.Category]; !exists {
categoryFirstSeen[e.Category] = e.ID
}
}
for cat, actualID := range categoryFirstSeen {
expectedID := hazardUUID(cat, 1)
if actualID != expectedID {
t.Errorf("first entry of category %q: ID = %s, want %s", cat, actualID, expectedID)
}
}
}
func TestGetBuiltinHazardLibrary_ConsistentAcrossCalls(t *testing.T) {
entries1 := GetBuiltinHazardLibrary()
entries2 := GetBuiltinHazardLibrary()
@@ -312,8 +297,90 @@ func TestGetBuiltinHazardLibrary_ConsistentAcrossCalls(t *testing.T) {
if entries1[i].Name != entries2[i].Name {
t.Errorf("entries[%d]: Name mismatch across calls: %q vs %q", i, entries1[i].Name, entries2[i].Name)
}
if entries1[i].Category != entries2[i].Category {
t.Errorf("entries[%d]: Category mismatch across calls: %q vs %q", i, entries1[i].Category, entries2[i].Category)
}
}
// TestGetProtectiveMeasureLibrary_EntryCount verifies the protective measures library size
func TestGetProtectiveMeasureLibrary_EntryCount(t *testing.T) {
entries := GetProtectiveMeasureLibrary()
if len(entries) < 150 {
t.Fatalf("GetProtectiveMeasureLibrary returned %d entries, want at least 150", len(entries))
}
}
// TestGetProtectiveMeasureLibrary_AllTypesPresent verifies all 3 reduction types exist
func TestGetProtectiveMeasureLibrary_AllTypesPresent(t *testing.T) {
entries := GetProtectiveMeasureLibrary()
typeCounts := map[string]int{}
for _, e := range entries {
typeCounts[e.ReductionType]++
}
for _, rt := range []string{"design", "information"} {
if typeCounts[rt] < 10 {
t.Errorf("reduction type %q: count = %d, want >= 10", rt, typeCounts[rt])
}
}
// Accept both "protection" and "protective" naming
protCount := typeCounts["protection"] + typeCounts["protective"]
if protCount < 10 {
t.Errorf("reduction type protection/protective: count = %d, want >= 10", protCount)
}
}
// TestGetProtectiveMeasureLibrary_UniqueIDs verifies all measure IDs are unique
func TestGetProtectiveMeasureLibrary_UniqueIDs(t *testing.T) {
entries := GetProtectiveMeasureLibrary()
seen := make(map[string]string)
for i, e := range entries {
if e.ID == "" {
t.Errorf("entries[%d] (%s): ID is empty", i, e.Name)
continue
}
if prev, exists := seen[e.ID]; exists {
t.Errorf("entries[%d] (%s): duplicate ID %q, same as %q", i, e.Name, e.ID, prev)
}
seen[e.ID] = e.Name
}
}
// TestGetProtectiveMeasureLibrary_NonEmptyFields verifies required fields are filled
func TestGetProtectiveMeasureLibrary_NonEmptyFields(t *testing.T) {
entries := GetProtectiveMeasureLibrary()
for i, e := range entries {
if e.Name == "" {
t.Errorf("entries[%d]: Name is empty", i)
}
if e.Description == "" {
t.Errorf("entries[%d] (%s): Description is empty", i, e.Name)
}
if e.ReductionType == "" {
t.Errorf("entries[%d] (%s): ReductionType is empty", i, e.Name)
}
}
}
// TestGetProtectiveMeasureLibrary_ValidReductionTypes verifies reduction types are valid
func TestGetProtectiveMeasureLibrary_ValidReductionTypes(t *testing.T) {
entries := GetProtectiveMeasureLibrary()
validTypes := map[string]bool{"design": true, "protection": true, "protective": true, "information": true}
for i, e := range entries {
if !validTypes[e.ReductionType] {
t.Errorf("entries[%d] (%s): invalid ReductionType %q", i, e.Name, e.ReductionType)
}
}
}
// TestGetControlsLibrary_EntryCount verifies the controls library size
func TestGetControlsLibrary_EntryCount(t *testing.T) {
entries := GetControlsLibrary()
if len(entries) < 30 {
t.Fatalf("GetControlsLibrary returned %d entries, want at least 30", len(entries))
}
}