feat(iace): Erweiterungen 2-4 — FMEA Worksheet, Delta Modal, Textil+Agri
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Erweiterung 2: FMEA-Worksheet Tab (/fmea) - Tabelle: Komponente | Typ | Fehlerart | Auswirkung | S | O | D | RPZ | Bewertung - RPZ-Farbcodierung: >200 Kritisch, >100 Handlungsbedarf, >50 Beobachten - Stats: Gesamt, Kritisch, Handlungsbedarf, Akzeptabel Erweiterung 3: DeltaPreviewModal (wiederverwendbar) - Modal zeigt +/- Patterns, Hazards, Massnahmen bei Aenderungen - Nutzt POST /delta-analysis Endpoint - Summary Grid + detaillierte Listen Erweiterung 4: Textilmaschinen (EN ISO 11111) + Landmaschinen (ISO 4254) - 21 neue Patterns: HP1550-HP1559 (Textil), HP1565-HP1575 (Agri) - 23 neue Massnahmen: M452-M460 (Textil), M461-M474 (Agri) - Walzenspalt, Zapfwelle, ROPS, autonomer Traktor, Siloexplosion etc. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
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'use client'
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import { useState, useEffect } from 'react'
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export interface FailureMode {
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id: string
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component_type: string
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mode: string
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name_de: string
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name_en: string
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effect: string
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detection_hint: string
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default_severity: number
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default_occurrence: number
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default_detection: number
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}
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export interface Component {
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id: string
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name: string
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component_type: string
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}
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export interface FMEARow {
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component: Component
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failureMode: FailureMode
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severity: number
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occurrence: number
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detection: number
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rpz: number
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}
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export function useFMEA(projectId: string) {
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const [rows, setRows] = useState<FMEARow[]>([])
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const [loading, setLoading] = useState(true)
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useEffect(() => {
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loadData()
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}, [projectId]) // eslint-disable-line react-hooks/exhaustive-deps
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async function loadData() {
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try {
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// Load project components
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const compRes = await fetch(`/api/sdk/v1/iace/projects/${projectId}/components`)
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if (!compRes.ok) return
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const compJson = await compRes.json()
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const components: Component[] = (compJson.components || compJson || []).map(
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(c: Record<string, unknown>) => ({
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id: c.id as string,
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name: c.name as string,
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component_type: c.component_type as string || 'mechanical',
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})
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)
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// Load failure modes for each component type (deduplicated)
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const types = [...new Set(components.map((c) => c.component_type))]
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const fmByType: Record<string, FailureMode[]> = {}
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await Promise.all(
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types.map(async (type) => {
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const res = await fetch(`/api/sdk/v1/iace/failure-modes?component_type=${type}`)
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if (res.ok) {
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const json = await res.json()
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fmByType[type] = json.failure_modes || []
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}
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})
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)
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// Also load general failure modes (no type filter)
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const allRes = await fetch('/api/sdk/v1/iace/failure-modes')
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let allFMs: FailureMode[] = []
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if (allRes.ok) {
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const json = await allRes.json()
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allFMs = json.failure_modes || []
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}
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// Build FMEA rows: each component × its matching failure modes
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const fmeaRows: FMEARow[] = []
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for (const comp of components) {
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const compFMs = fmByType[comp.component_type] || []
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// Use type-specific FMs, or fallback to first 3 general FMs
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const relevantFMs = compFMs.length > 0 ? compFMs : allFMs.slice(0, 3)
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for (const fm of relevantFMs) {
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const s = fm.default_severity || 5
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const o = fm.default_occurrence || 5
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const d = fm.default_detection || 5
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fmeaRows.push({
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component: comp,
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failureMode: fm,
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severity: s,
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occurrence: o,
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detection: d,
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rpz: s * o * d,
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})
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}
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}
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// Sort by RPZ descending (highest risk first)
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fmeaRows.sort((a, b) => b.rpz - a.rpz)
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setRows(fmeaRows)
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} catch (err) {
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console.error('Failed to load FMEA data:', err)
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} finally {
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setLoading(false)
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}
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}
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const stats = {
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total: rows.length,
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critical: rows.filter((r) => r.rpz > 200).length,
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actionRequired: rows.filter((r) => r.rpz > 100 && r.rpz <= 200).length,
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acceptable: rows.filter((r) => r.rpz <= 100).length,
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}
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return { rows, loading, stats }
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}
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