feat: IACE SIL/PL calculator + Cobot patterns + library extensions

SIL/PL Calculator: Deterministic S×E×P → PL (a-e) → SIL (1-3) mapping
Cobot Patterns (HP059-HP065): Human-robot collision, afterrun, misprogramming
Press Patterns split into separate file (500-line guardrail)
5 new components (C136-C140), 5 new tags, 18 keyword entries

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
This commit is contained in:
Benjamin Admin
2026-05-05 09:29:03 +02:00
parent ea8353f1a0
commit 8dd1581fae
9 changed files with 430 additions and 150 deletions
@@ -0,0 +1,86 @@
package iace
// GetCobotHazardPatterns returns patterns specific to collaborative robots,
// press-specific expert hints, and the afterrun/SIL calculation domain.
// These extend the builtin patterns (HP045-HP058 for press, HP059+ for cobot).
func GetCobotHazardPatterns() []HazardPattern {
return []HazardPattern{
// ================================================================
// Collaborative Robot (Cobot) Patterns (HP059-HP065)
// ================================================================
{
ID: "HP059", NameDE: "Kollision Mensch-Roboter (Kraft/Geschwindigkeit)", NameEN: "Human-robot collision (force/speed)",
RequiredComponentTags: []string{"collaborative_operation", "moving_part"},
RequiredEnergyTags: []string{},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M001", "M054"},
SuggestedEvidenceIDs: []string{"E01", "E08"},
Priority: 98,
RequiresExpertCalculation: true,
ExpertHintDE: "Sicherheitsabstaende und maximal zulaessige Kraefte/Geschwindigkeiten muessen berechnet werden.",
ExpertHintEN: "Safety distances and maximum permissible forces/speeds must be calculated.",
},
{
ID: "HP060", NameDE: "Quetschen durch Werkzeug am Cobot", NameEN: "Crushing by tool on cobot",
RequiredComponentTags: []string{"tool_at_robot", "collaborative_operation"},
RequiredEnergyTags: []string{},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M001", "M054", "M141"},
SuggestedEvidenceIDs: []string{"E01", "E08"},
Priority: 95,
RequiresExpertCalculation: true,
ExpertHintDE: "Werkzeug-/Werkstueckgeometrie bestimmt das Quetschrisiko. Separate Beurteilung pro Werkzeug erforderlich.",
ExpertHintEN: "Tool/workpiece geometry determines crushing risk. Separate assessment per tool required.",
},
{
ID: "HP061", NameDE: "Nachlauf nach Stopp (Reaktionszeit)", NameEN: "Afterrun after stop (reaction time)",
RequiredComponentTags: []string{"afterrun_risk", "moving_part"},
RequiredEnergyTags: []string{},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M054"},
SuggestedEvidenceIDs: []string{"E01", "E08"},
Priority: 90,
RequiresExpertCalculation: true,
ExpertHintDE: "Nachlaufwegberechnung erforderlich. Sicherheitsfeld muss entsprechend dimensioniert werden.",
ExpertHintEN: "Afterrun distance calculation required. Safety field must be dimensioned accordingly.",
},
{
ID: "HP062", NameDE: "Fehlprogrammierung Kraft-/Geschwindigkeitsgrenzwerte", NameEN: "Misprogramming of force/speed limits",
RequiredComponentTags: []string{"programmable", "force_limited"},
RequiredEnergyTags: []string{},
GeneratedHazardCats: []string{"safety_function_failure"},
SuggestedMeasureIDs: []string{"M106"},
SuggestedEvidenceIDs: []string{"E01"},
Priority: 88,
ExpertHintDE: "Grenzwerte duerfen nur nach Risikobeurteilung veraendert werden. Zugriffsschutz erforderlich.",
},
{
ID: "HP063", NameDE: "Werkstueck-Herabfallen vom Roboter", NameEN: "Workpiece drop from robot",
RequiredComponentTags: []string{"variable_workpiece", "gravity_risk"},
RequiredEnergyTags: []string{},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M001", "M051"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 82,
},
{
ID: "HP064", NameDE: "Quetschen im Roboter-Arbeitsraum (nicht-kollaborierend)", NameEN: "Crushing in robot workspace (non-collaborative)",
RequiredComponentTags: []string{"moving_part", "high_force", "sensor_part"},
RequiredEnergyTags: []string{},
ExcludedComponentTags: []string{"collaborative_operation"},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M001", "M005", "M051"},
SuggestedEvidenceIDs: []string{"E01", "E08"},
Priority: 94,
},
{
ID: "HP065", NameDE: "Einklemmen am Arbeitstisch (Cobot-Zelle)", NameEN: "Trapping at work table (cobot cell)",
RequiredComponentTags: []string{"pinch_point", "structural_part"},
RequiredEnergyTags: []string{},
GeneratedHazardCats: []string{"mechanical_hazard"},
SuggestedMeasureIDs: []string{"M001"},
SuggestedEvidenceIDs: []string{"E08"},
Priority: 70,
},
}
}