feat(iace): wire OSHA minimum-distance library into measures + endpoint

The May-built OSHA distance library (minimum_distances.go, 29 CFR 1910,
US public domain) was dead code — zero callers, no route, no test, while
the mm values that actually appear in measures are independent hand-prose
(some carrying ISO 13854/13857 values, not OSHA).

This surfaces it without touching the measures response contract:
- GET /iace/minimum-distances (+ ?measure_id=) returns the distances, the
  curated measure→distance link table and the licensing note.
- AllMeasureDistanceLinks/MinimumDistancesForMeasure resolve only the
  defensible links (M600 value_source; M254/M065 public-domain crossref to
  ISO), with the relation made explicit so the join stays honest.
- architecture.go lists the OSHA library so it shows in the audit explainer.
- Tests: inch→mm conversion + license completeness, link integrity, and a
  consistency test pinning that a value_source measure's prose still
  matches the OSHA source (codifies the audit finding as a regression gate).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
This commit is contained in:
Benjamin Admin
2026-06-11 11:17:56 +02:00
parent 39cb6afc23
commit 6846ca6b28
5 changed files with 305 additions and 45 deletions
@@ -24,10 +24,10 @@ package iace
type MinimumDistanceUnit string
const (
UnitInch MinimumDistanceUnit = "inch"
UnitFoot MinimumDistanceUnit = "foot"
UnitMeter MinimumDistanceUnit = "meter"
UnitMM MinimumDistanceUnit = "mm"
UnitInch MinimumDistanceUnit = "inch"
UnitFoot MinimumDistanceUnit = "foot"
UnitMeter MinimumDistanceUnit = "meter"
UnitMM MinimumDistanceUnit = "mm"
)
// MinimumDistance is the data contract for a single safety-distance rule.
@@ -36,16 +36,16 @@ const (
type MinimumDistance struct {
ID string `json:"id"` // MD_OSHA_001
// Source identifier — full CFR citation or norm reference.
SourceCFR string `json:"source_cfr,omitempty"` // "29 CFR §1910.217(c)(1)(i)"
SourceTable string `json:"source_table,omitempty"` // "Table O-10"
License string `json:"license"` // "US Federal Public Domain"
LicenseRule int `json:"license_rule"` // 1 / 2 / 3 (see LICENSE_RULES.md)
SourceCFR string `json:"source_cfr,omitempty"` // "29 CFR §1910.217(c)(1)(i)"
SourceTable string `json:"source_table,omitempty"` // "Table O-10"
License string `json:"license"` // "US Federal Public Domain"
LicenseRule int `json:"license_rule"` // 1 / 2 / 3 (see LICENSE_RULES.md)
// Original verbatim value in the source's own unit.
OriginalUnit MinimumDistanceUnit `json:"original_unit"`
OriginalValue float64 `json:"original_value,omitempty"`
OriginalMin float64 `json:"original_min,omitempty"`
OriginalMax float64 `json:"original_max,omitempty"`
OriginalUnit MinimumDistanceUnit `json:"original_unit"`
OriginalValue float64 `json:"original_value,omitempty"`
OriginalMin float64 `json:"original_min,omitempty"`
OriginalMax float64 `json:"original_max,omitempty"`
// Exact conversion to mm — no engineering rounding.
ExactMM float64 `json:"exact_mm,omitempty"`
@@ -55,18 +55,18 @@ type MinimumDistance struct {
// Engineering-recommended metric value with safe-side rounding.
// For minimum distances: rounded up. For maximum opening widths:
// rounded down.
RecommendedMM int `json:"recommended_mm,omitempty"`
RecommendedMinMM int `json:"recommended_min_mm,omitempty"`
RecommendedMaxMM int `json:"recommended_max_mm,omitempty"`
RoundingNote string `json:"rounding_note,omitempty"`
RecommendedMM int `json:"recommended_mm,omitempty"`
RecommendedMinMM int `json:"recommended_min_mm,omitempty"`
RecommendedMaxMM int `json:"recommended_max_mm,omitempty"`
RoundingNote string `json:"rounding_note,omitempty"`
// Optional formula constant (e.g. OSHA hand-speed 63 in/s).
FormulaInchPerSecond float64 `json:"formula_inch_per_second,omitempty"`
FormulaMMPerSecond float64 `json:"formula_mm_per_second,omitempty"`
FormulaDescription string `json:"formula_description,omitempty"`
Context string `json:"context"` // "Point of Operation Guarding mechanical presses"
BodyPart string `json:"body_part,omitempty"` // "finger" / "hand" / "head" / "foot" / "body"
Context string `json:"context"` // "Point of Operation Guarding mechanical presses"
BodyPart string `json:"body_part,omitempty"` // "finger" / "hand" / "head" / "foot" / "body"
HazardTags []string `json:"hazard_tags,omitempty"` // [crush_point, cutting_part, ...]
// EU norm cross-reference — IDENTIFIER ONLY, no values reproduced.
@@ -77,8 +77,8 @@ type MinimumDistance struct {
// any value or text from it. The DINComparisonNote is a human-curated
// qualitative judgement (stricter / equivalent / looser) — not a copy.
type EUNormHint struct {
Norm string `json:"norm"` // "EN ISO 13857"
Section string `json:"section,omitempty"` // "Tab. 4, Schutz gegen Hineingreifen"
Norm string `json:"norm"` // "EN ISO 13857"
Section string `json:"section,omitempty"` // "Tab. 4, Schutz gegen Hineingreifen"
DINComparisonNote string `json:"din_comparison_note,omitempty"`
}
@@ -98,12 +98,12 @@ func GetOSHAMinimumDistances() []MinimumDistance {
LicenseRule: 1,
OriginalUnit: UnitInch,
OriginalMin: 0.5, OriginalMax: 1.5, OriginalValue: 0.25,
ExactMinMM: 12.7, ExactMaxMM: 38.1, ExactMM: 6.35,
ExactMinMM: 12.7, ExactMaxMM: 38.1, ExactMM: 6.35,
RecommendedMinMM: 15, RecommendedMaxMM: 40, RecommendedMM: 6,
RoundingNote: "Distance auf 5-mm-Raster aufgerundet, opening auf 1-mm-Raster abgerundet (konservativ in beide Richtungen).",
Context: "Point-of-Operation Guarding bei mechanischen Pressen",
BodyPart: "finger",
HazardTags: []string{"crush_point", "cutting_part"},
RoundingNote: "Distance auf 5-mm-Raster aufgerundet, opening auf 1-mm-Raster abgerundet (konservativ in beide Richtungen).",
Context: "Point-of-Operation Guarding bei mechanischen Pressen",
BodyPart: "finger",
HazardTags: []string{"crush_point", "cutting_part"},
EUNormHints: []EUNormHint{
{Norm: "EN ISO 13857", Section: "Tab. 4 (Hineingreifen)",
DINComparisonNote: "Andere Methodik (Reichweitenmodell). Unabhaengig pruefen — Werte koennen abweichen."},
@@ -119,12 +119,12 @@ func GetOSHAMinimumDistances() []MinimumDistance {
LicenseRule: 1,
OriginalUnit: UnitInch,
OriginalMin: 3.5, OriginalMax: 5.5, OriginalValue: 0.625,
ExactMinMM: 88.9, ExactMaxMM: 139.7, ExactMM: 15.875,
ExactMinMM: 88.9, ExactMaxMM: 139.7, ExactMM: 15.875,
RecommendedMinMM: 90, RecommendedMaxMM: 140, RecommendedMM: 15,
RoundingNote: "Distance 88.9→90 (+1.1 mm), 139.7→140 (+0.3 mm) aufgerundet; Opening 15.875→15 (-0.875 mm) abgerundet.",
Context: "Point-of-Operation Guarding bei mechanischen Pressen",
BodyPart: "finger",
HazardTags: []string{"crush_point", "cutting_part"},
RoundingNote: "Distance 88.9→90 (+1.1 mm), 139.7→140 (+0.3 mm) aufgerundet; Opening 15.875→15 (-0.875 mm) abgerundet.",
Context: "Point-of-Operation Guarding bei mechanischen Pressen",
BodyPart: "finger",
HazardTags: []string{"crush_point", "cutting_part"},
EUNormHints: []EUNormHint{
{Norm: "EN ISO 13857", Section: "Tab. 4 (Hineingreifen)",
DINComparisonNote: "Andere Methodik (Reichweitenmodell). Compliance-Annotation pflegen."},
@@ -132,18 +132,18 @@ func GetOSHAMinimumDistances() []MinimumDistance {
},
// OSHA §1910.212(a)(5) — fan blade guards. Verbatim 1/2 inch.
{
ID: "MD_OSHA_212_FAN",
SourceCFR: "29 CFR §1910.212(a)(5)",
License: "US Federal Public Domain (17 U.S.C. §105)",
LicenseRule: 1,
OriginalUnit: UnitInch,
ID: "MD_OSHA_212_FAN",
SourceCFR: "29 CFR §1910.212(a)(5)",
License: "US Federal Public Domain (17 U.S.C. §105)",
LicenseRule: 1,
OriginalUnit: UnitInch,
OriginalValue: 0.5,
ExactMM: 12.7,
ExactMM: 12.7,
RecommendedMM: 12,
RoundingNote: "Luefterblatt-Schutzgitter: max. Spaltoeffnung 1/2 in = 12.7 mm. Konservativ auf 12 mm abgerundet.",
Context: "Lüfterblätter unter 7 ft (2.13 m) Höhe",
BodyPart: "finger",
HazardTags: []string{"rotating_part", "cutting_part"},
RoundingNote: "Luefterblatt-Schutzgitter: max. Spaltoeffnung 1/2 in = 12.7 mm. Konservativ auf 12 mm abgerundet.",
Context: "Lüfterblätter unter 7 ft (2.13 m) Höhe",
BodyPart: "finger",
HazardTags: []string{"rotating_part", "cutting_part"},
EUNormHints: []EUNormHint{
{Norm: "EN ISO 13857", Section: "Tab. 4",
DINComparisonNote: "DIN-Wert pruefen."},
@@ -151,11 +151,11 @@ func GetOSHAMinimumDistances() []MinimumDistance {
},
// OSHA §1910.217 Hand-Speed Constant — formula Ds = 63 in/s × Ts
{
ID: "MD_OSHA_217_PSDI",
SourceCFR: "29 CFR §1910.217 (Ds = 63 in/s × Ts)",
License: "US Federal Public Domain (17 U.S.C. §105)",
LicenseRule: 1,
OriginalUnit: UnitInch,
ID: "MD_OSHA_217_PSDI",
SourceCFR: "29 CFR §1910.217 (Ds = 63 in/s × Ts)",
License: "US Federal Public Domain (17 U.S.C. §105)",
LicenseRule: 1,
OriginalUnit: UnitInch,
FormulaInchPerSecond: 63.0,
FormulaMMPerSecond: 1600.2,
FormulaDescription: "Hand-Speed-Konstante 63 in/s ≈ 1600 mm/s. " +
@@ -170,3 +170,96 @@ func GetOSHAMinimumDistances() []MinimumDistance {
},
}
}
// MinimumDistanceNote is the ready-to-print licensing posture for the
// minimum-distance reference — shown by the API so an auditor sees WHY the
// OSHA values may be reproduced while the EU norms are reference-only.
const MinimumDistanceNote = "OSHA-Werte (29 CFR 1910) sind US-Public-Domain " +
"(17 U.S.C. §105) und werden verbatim wiedergegeben; die mm-Umrechnung ist " +
"mathematisch, die sicherheitsseitige Rundung ist BreakPilot-Empfehlung. " +
"EU-Normen (EN ISO 13857/13854/13855, EN 349) werden nur per Kennung " +
"referenziert — keine Werte reproduziert."
// GetMinimumDistanceByID returns the OSHA distance entry with the given ID.
func GetMinimumDistanceByID(id string) (MinimumDistance, bool) {
for _, md := range GetOSHAMinimumDistances() {
if md.ID == id {
return md, true
}
}
return MinimumDistance{}, false
}
// MeasureDistanceLink connects a protective measure to the OSHA distance
// entries that anchor it. Relation makes the nature of the link explicit so
// the join is honest rather than implying every measure's prose IS the OSHA
// value:
// - "value_source" — the OSHA value is the source the measure's own
// mm figure is derived from (it appears in the measure prose).
// - "public_domain_crossref" — the measure is dimensioned by an EU norm; the
// OSHA entry is offered as the public-domain pendant for independent check.
type MeasureDistanceLink struct {
MeasureID string `json:"measure_id"`
DistanceIDs []string `json:"distance_ids"`
Relation string `json:"relation"`
Note string `json:"note,omitempty"`
}
const (
LinkValueSource = "value_source"
LinkCrossRef = "public_domain_crossref"
)
// AllMeasureDistanceLinks returns the curated measure→OSHA-distance links.
// Conservative on purpose: only measures whose CONTEXT genuinely matches an
// OSHA entry are linked. Measures whose "OSHA" citation is loose or carries an
// ISO value (e.g. M340 robot teach speed, M368 air-receiver wall) are NOT
// linked — that would imply a public-domain anchor that does not exist.
func AllMeasureDistanceLinks() []MeasureDistanceLink {
return []MeasureDistanceLink{
{
MeasureID: "M600",
DistanceIDs: []string{"MD_OSHA_217_PSDI"},
Relation: LinkValueSource,
Note: "Hand-Speed-Konstante 1.600 mm/s (63 in/s) ist die Obergrenze, aus der die Kriechgeschwindigkeit am Endanschlag abgeleitet ist.",
},
{
MeasureID: "M254",
DistanceIDs: []string{"MD_OSHA_O10_R1", "MD_OSHA_O10_R4"},
Relation: LinkCrossRef,
Note: "OSHA Table O-10 (Point-of-Operation an mechanischen Pressen) als Public-Domain-Pendant zur ISO-13855-Methode — Werte eigenstaendig pruefen.",
},
{
MeasureID: "M065",
DistanceIDs: []string{"MD_OSHA_212_FAN"},
Relation: LinkCrossRef,
Note: "OSHA §1910.212(a)(5) Luefterschutz (max. 12 mm Spaltoeffnung) als Public-Domain-Pendant zu ISO 13857.",
},
}
}
// LinksForMeasure returns the distance links declared for one measure.
func LinksForMeasure(measureID string) []MeasureDistanceLink {
var out []MeasureDistanceLink
for _, l := range AllMeasureDistanceLinks() {
if l.MeasureID == measureID {
out = append(out, l)
}
}
return out
}
// MinimumDistancesForMeasure resolves the OSHA distance entries linked to a
// protective measure. This is the join that finally lets the OSHA mm values
// "flow into" the measures (read-side), without mutating the measure object.
func MinimumDistancesForMeasure(measureID string) []MinimumDistance {
var out []MinimumDistance
for _, l := range LinksForMeasure(measureID) {
for _, id := range l.DistanceIDs {
if md, ok := GetMinimumDistanceByID(id); ok {
out = append(out, md)
}
}
}
return out
}